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Whisper Power Piccolo 6 - User Manual

Whisper Power Piccolo 6
20 pages
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Adjustable Speed Marine Diesel Generator | 230 VAC 50 Hz/120 VAC 60 Hz
Enjoy Green Energy
Marine Diesel Genverter
Piccolo 6
whisperpower.com
Installation Manual
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Summary

Introduction to Installation

Use of this Manual

Provides guidelines for the safe and effective installation of WhisperPower genverters for marine applications.

Validity of this Manual

Specifies that manual instructions apply solely to standard WhisperPower genverter versions.

Installation Parts Required

Lists essential parts required for genverter installation, noting it may not be exhaustive.

Genverter Installation Guide

General Installation Practices

Emphasizes careful installation by qualified personnel to ensure reliability and avoid issues like noise or vibration.

Genverter Location Selection

Guides on choosing a suitable location considering accessibility, foundation, exhaust, fuel lines, and ventilation.

Protection Against Environmental Conditions

Details requirements for protecting the genverter from dirt, sand, bilge water, condensation, and frost.

Sound and Vibration Reduction

Offers advice on minimizing noise and vibration, including mounting structure stiffness and room insulation.

Further Sound Reduction Recommendations

Provides specific tips like reinforcing mounting surfaces and using insulated engine rooms for better sound dampening.

Ventilation Requirements

Outlines the need for adequate air supply and extraction for engine cooling and performance.

Connection Points

Identifies the supply lines and output cables connected to the genverter and their routing.

Fuel Supply System

Covers essential aspects of the fuel system, including tank material, connections, and air ventilation.

Fuel Tank Requirements

Specifies suitable materials for fuel tanks and the necessary connections for filling, return, and ventilation.

Fuel Lift Pump Installation

Explains the installation and placement of the external fuel lift pump for optimal performance.

Fuel Pipe Installation

Details the material, diameter, and routing of fuel pipes to prevent air bubbles and ensure smooth flow.

Fuel Filters and Separation

Recommends installing fine fuel filters and a water separator for engine maintenance.

Cooling System Options

Introduces the two primary cooling methods: intercooling and keel cooling.

Internal Cooling System

Describes the operation of the internal cooling system, including coolant expansion and pressure relief.

Keel Cooling System

Explains the principle of keel cooling, which involves circulating coolant through the hull.

Intercooling System

Details the requirements for an intercooling system, including raw water supply.

Raw Water Supply for Intercooling

Lists materials and guidelines for setting up the raw water intake for the intercooling system.

Through-hull Fitting Installation

Advises on the correct placement and orientation of through-hull fittings for water intake.

Water Strainer Installation

Specifies the use of an accessible water strainer to protect the system from debris.

Siphon Breaker Installation

Explains the necessity and installation of a siphon breaker to prevent water backflow into the engine.

Wet Exhaust System

Covers the installation of the wet exhaust system, which mixes cooling water with exhaust gases.

General Wet Exhaust System

Describes the purpose of water injection in reducing exhaust noise and temperature.

Standard Exhaust System Setup

Details the components and routing for a standard wet exhaust system, including water locks.

Super Silent Exhaust System

Introduces an optional exhaust/water separator for further noise reduction.

Electrical Installation Procedures

Engine Control System

Explains the engine control system integrated into the PMG Power Module for genverter operation.

General Engine Control

Describes how engine control is managed via the PMG or a separate DDC box.

Starter Battery Requirements

Specifies the need for a 12V starter battery of 80 Ah for genverter starting.

Recommendations and Warnings

Provides important safety and installation recommendations for batteries and electrical systems.

Alternating Current (AC) System

Discusses the AC power output and general safety considerations for AC installations.

Cable Protection and Fuses

Details the installer's responsibility for protecting live wires with appropriate fuses.

Grounding Procedures

Explains grounding requirements for the alternator and other metal parts.

Cable Selection and Routing

Recommends using oil-resistant cables with sufficient cross-sectional area for power connections.

Transfer Switch Installation

Covers the installation of a power source selector switch for managing multiple power sources.

Installation Summary and Checks

General Installation Steps

Provides a numbered checklist of the main steps for mounting and connecting the genverter.

Commissioning Checklist

A step-by-step guide to verify the correct installation and prepare the genverter for operation.

Technical Data Overview

Refers the user to the User's Manual for detailed technical specifications of the genverter.

Accessory Specifications

Lists specific accessories and their required dimensions for installation.

Diagrams and Drawings

Electrical Diagrams

Presents diagrams illustrating the electrical layout and connections of the genverter system.

Mechanical Drawings

Includes technical drawings showing the genverter's dimensions and connection points.

Whisper Power Piccolo 6 Specifications

General IconGeneral
BrandWhisper Power
ModelPiccolo 6
CategoryPortable Generator
LanguageEnglish

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