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Williamson-Thermoflo GL User Manual

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Part number GL-E224-ADOC 0413
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GL
Indirect-Fired Water Heaters
This manual must only be used by a qualified heating
installer/service technician. BEFORE installing, read
all instructions in this manual and all other informa-
tion shipped with the water heater. Perform steps in
the order given. Failure to comply could result in
severe personal injury, death or substantial property
damage.
 Read important user safety information
found on page 3, page 24 and page 25. Installation
and service should only be performed by a qualified
service technician. Retain this manual for future
reference.
®

Table of Contents

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Williamson-Thermoflo GL Specifications

General IconGeneral
BrandWilliamson-Thermoflo
ModelGL
CategoryWater Heater
LanguageEnglish

Summary

Please Read Before Proceeding

Servicing Safety Precautions

Safety precautions for servicing the water heater, including disconnecting power and cooling.

Operating Restrictions

Specifies maximum domestic hot water temperature, boiler temperature, and water chemistry limits.

Boiler Water Restrictions

Guidelines for boiler water quality, additives, and antifreeze to prevent damage.

Installation Location Requirements

Instructions on where to install the water heater, considering potential leaks and outdoor installation.

Pre-Installation Guidelines

Codes and Compliance

Mandates adherence to local, provincial, and national codes for installation.

Clearance Requirements

Provides necessary clearance dimensions for servicing and proper operation of the water heater.

Water Heater Placement

Guidance on selecting a convenient location based on piping hook-ups and minimizing heat loss.

Installing Levelling Legs

Step-by-step instructions for attaching and adjusting the water heater's levelling legs.

Domestic Water Piping

Piping Overview and Expansion Tank

Explains the DHW piping configuration and the necessity of a thermal expansion tank.

General Application Piping

Describes the general piping configuration and potential code requirements for optional components.

Massachusetts Piping Requirements

Outlines specific piping requirements for Massachusetts code, including thermal siphon and vacuum breakers.

Recirculation System

Maintaining Domestic Water Temperature

Explains recirculation to reduce wait time and prevent water temperature degradation.

Time Delay at Fixtures

Discusses time lag for hot water delivery and acceptable limits for efficient use.

Balancing Recirculation Loops

Details balancing recirculation branches to prevent pipe erosion and delays.

Required Recirculation Components

Lists essential components like circulators, check valves, and strainers for recirculation systems.

Boiler-Side Piping Diagrams

Zoning Systems Piping

Illustrates piping for zoning systems with circulators and zone valves.

Pipe Size Recommendations

Lists recommended flow rates and minimum pipe sizes for boiler-side connections.

Single & Multiple Boiler/Heater Piping

Diagrams for single-boiler and multiple water heater/boiler piping configurations.

Connecting to Low-Pressure Steam Boiler

Steam Boiler System Considerations

Key issues for steam boiler systems, including demand, loop temperature, and circulator selection.

Steam Boiler Installation & Start-Up

Step-by-step instructions for piping and wiring water heaters to steam boilers.

Filling Boiler-to-Water Heater Piping

Detailed procedure for filling the boiler-to-water heater piping and ensuring it's air-tight.

Boiler-Side Wiring and Controls

Wiring Requirements and Standards

Specifies wire gauge, types, and compliance with electrical codes for wiring.

Circulator and Zone Valve Sizing

Guidance on sizing priority relays for circulators and transformers for zone valves.

Water Heater Thermostat Connections

Details field connections for water heater thermostats to the two-pole terminal block.

Domestic Priority Control Strategy

Explains setting controls for domestic priority to ensure faster DHW response.

Wiring - Zoning with Circulators

Circulator Zone Controller Wiring

Illustrates typical wiring for zoning with circulators and DHW priority using a zone controller.

Wiring - Zoning with Zone Valves

Zone Valve Controller Wiring

Illustrates typical wiring for zoning with zone valves and DHW priority using a zone controller.

Water Heater Filling and Start-Up

Boiler Water and Flow Rate Restrictions

Lists requirements for boiler water quality and specifies maximum allowable boiler-side flow rates.

Domestic Water Tank Filling

Instructions for filling the domestic water tank with appropriate water and pressure.

Start-Up Checklist and Procedures

A checklist of verification steps and procedures before starting up the water heater and boiler system.

Water Heater Temperature Adjustment

Thermostat Adjustment Notes

Discusses factors affecting water temperature, stacking effect, and the need for adjustments.

Setting the Thermostat

Step-by-step guide for adjusting the water heater thermostat for desired temperature.

Hot Water Scald Hazard

Warns about scalding hazards from hot water and recommends protective measures.

Water Heater Maintenance

Monthly Maintenance Tasks

Lists monthly checks for leaks, temperature, and the need for professional service.

Annual Service Procedures

Outlines procedures for annual servicing, including inspections and component checks.

T&P Valve Operation Check

Instructions for manually operating and checking the temperature and pressure relief valve.

Troubleshooting Guide

Troubleshooting Procedures & Preparation

Outlines systematic troubleshooting steps and necessary preparation, tools, and information.

Common Troubleshooting Issues

Lists common problems like insufficient hot water, temperature issues, leaks, and water quality with page references.

Troubleshooting: Insufficient Hot Water

Details causes and checks for insufficient hot water, including water heater and boiler sizing.

Troubleshooting: Excessive Water Temperature

Discusses causes like stacking and solutions such as reducing boiler temp or using mixing valves.

Replacement Parts

Water Heater Replacement Parts List

Catalog of replacement parts for the water heater, including part numbers and applicable models.

AHRI Ratings

Performance Ratings Table

Presents AHRI certified ratings for various models under specific boiler and domestic water conditions.

Ratings with 200°F Boiler Supply Water

Capacity Ratings at 200°F Boiler Supply

Detailed GPH ratings based on boiler heating capacity and DHW temperatures at 200°F boiler supply.

Ratings with 190°F Boiler Supply Water

Capacity Ratings at 190°F Boiler Supply

Detailed GPH ratings based on boiler heating capacity and DHW temperatures at 190°F boiler supply.

Ratings with 180°F Boiler Supply Water

Capacity Ratings at 180°F Boiler Supply

Detailed GPH ratings based on boiler heating capacity and DHW temperatures at 180°F boiler supply.

Dimensions and Specifications

Water Heater Dimensions and Specifications

Provides physical dimensions, storage capacity, connections, and shipping weight for each model.