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Williamson-Thermoflo GWA-166 - User Manual

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Part Number 550-142-320/0720
Boiler Manual
Series 3
Gas-Fired Water Boilers
GWA
This manual must only be used by a qualified heating installer/service technician. Failure to comply could result
in severe personal injury, death or substantial property damage.
When calling or writing about the boiler — Please have: • boiler model number from the boiler rating label and
• Consumer Protection (CP) number from the boiler jacket. You may list the CP number in the space provided on
the “Installation and service certificate” found on page 25.
Hazards that will or can cause minor personal
injury or property damage.
Special instructions on installation, operation or
maintenance that are important but not related to
personal injury or property damage.
INSTALLER Read all instructions before
installing. Read page 2 first. Follow all
instructions in proper order to prevent
personal injury or death.
Consider piping and installation when determin-
ing boiler location.
Any claims for damage or shortage in shipment
must be filed immediately against the transpor-
tation company by the consignee.
USER — Please read the following. Failure to
comply could result in severe personal injury,
death or substantial property damage.
This manual is for use only by your qualified
heating installer/service technician.
Please see the User’s Information Manual for
your reference.
Have the boiler serviced by a qualified service
technician, at least annually.
Hazards that will cause severe personal injury,
death or substantial property damage.
Hazards that can cause severe personal injury,
death or substantial property damage.
Hazard definitions
Contents Page
1 Prepare boiler location ...........................................3
2 Prepare boiler ..........................................................7
3 Install water piping ...............................................10
4 Water piping — multiple zones ............................13
5 Install gas piping ................................................... 20
6 Field wiring ............................................................ 21
7 Start-up .................................................................22
8 Checkout procedure .............................................25
9 Department of Energy – Compliance ................... 26
Contents .......................................................... Page
10 Sequence of operation .........................................26
11 Operating instructions ..........................................30
12 Service and maintenance .....................................32
13 Troubleshooting ....................................................36
14 Replacement parts ...............................................45
15 Dimensions ...........................................................50
16 Ratings ..................................................................51

Table of Contents

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Summary

Read This First! Safety Precautions

Boiler Safety Guidelines

Essential safety guidelines for boiler handling, operation, and maintenance to prevent injury.

Prepare Boiler Location

Prepare Boiler

Install Water Piping

General Piping Requirements

Essential guidelines for connecting water piping, including expansion tanks and safety valves.

Multiple Zone and Low Temperature Systems

Methods for piping multi-zone systems and managing low temperature return water.

Install Gas Piping

Gas Supply Connection Procedures

Steps for safely connecting the boiler to natural gas or propane supply lines.

Field Wiring

Electrical Connections and Thermostat Setup

Guidelines for making electrical connections, wiring thermostats, and setting up controls.

Start-up Procedures

Pre-Start Checks and System Preparation

Essential checks before boiler operation, including leak detection and water treatment.

Filling, Purging, and Initial Operation

Steps for filling, purging air, initial boiler operation, and control adjustments.

Sequence of Operation

Operating Instructions

Service and Maintenance

Troubleshooting

General Troubleshooting Steps

Initial steps and procedures for diagnosing boiler issues, including vent damper malfunctions.

Spark-Ignited Pilot System Diagnostics

Comprehensive diagnostic charts for spark-ignited pilot systems, covering various light indicators.

Williamson-Thermoflo GWA-166 Specifications

General IconGeneral
BrandWilliamson-Thermoflo
ModelGWA-166
CategoryBoiler
LanguageEnglish

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