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EP 5500 Shark
Willibald EP 5500 Shark - User Manual
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Operation Manu
al
EP 5500 Shark
J. Willibald GmbH
As of
June 2021
Bahnhofstr.
6 * D-88639 Wal
d-Sentenhart
* Tel. +49 (0) 7578/
189-0, Fax. +49 (0)
7578/ 189-
150
Im Wolfsgra
ben 5 * D-36414 Un
terbreizbach * Te
l. +49 (0) 36962/ 5
14-10, Fax. +49 (0)
36962/ 514-
18
info@willibald-gmbh.de www.willibald-gmbh.de
Page 1 of
120
Operating Instruction
Mobile Processing
Shredder
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TRANSLATION OF THE
ORIGINAL INSTRUCTIONS
2
Table of Contents
Main Page
Table of Contents
2
General
6
Foreword
6
Operator's Obligation
6
Undertakings to be Given by the Personnel
6
Explanation of Symbols
7
Guarantee and Liability
8
Warranty and Fair Trading Requests
8
Acknowledgement and Compensation
9
Special Agreements
9
Copyright
10
Description of the Product
11
Tasks of the Machine
11
Intended Use
12
Working Place
13
Technical Characteristics
15
Equipment
16
Safety Prescriptions
20
Personnel Requirements
20
Skills
20
Training of Personnel
20
Personal Protective Equipment
21
Informal Safety Measures
22
Symbols and Markings on the Machine
22
Overview Labels and Warning Signs
23
Illustration Labels and Warning Signs
24
Position Labels and Warning Signs
27
SAFETY INFORMATION and Potential Dangers in Use of the Machine
31
Protective Devices
31
Safety Measures in Normal Operation
31
Machine Control
31
EMERGENCY STOP Device
32
Dangers Caused by Electric Energy
33
Dangers Caused by Hydraulic Energy
33
Passing out of Noxious Steams and Gases
34
Noise Level Produced by the Machine
34
Service and Maintenance, Elimination of Faults
34
Constructional Modification of Machine
35
Cleaning of Machine and Disposal
36
Fire Hazard in Motor Compartment
37
Fire Hazard by Replenishing with Fuel
37
Danger Resulting Coolants -Antifreeze and Anti-Corrosion Agent
38
Damage Resulting from Crystallized Reducing Agent Adblue
38
Dangers Due to Hot Surface or Liquid
39
Dangers Due Wiring Harnesses and Plug Connections
39
Danger Due to Strong Magnetic Fields
40
Danger by Filling the Machine
41
Danger by Hydraulic Feed-Hopper
42
Danger by Discharge Conveyor
42
Danger Due Rotating Rotor
43
Danger Due Rotating Idler Roll and Power Belt
43
Functioning
44
Processing Task
44
Construction
44
Functional Principle
44
Safety Equipment
47
Emergency off Button
47
EMERGENCY STOP Button on the Radio
47
Main Battery Switch
47
Siren
48
Safety Equipment for Maintenance and Repair Work
49
Motor Hood Securing
49
Coupling Securing
50
Infeed Roller Securing
51
Discharge Conveyor Securing
52
OPERATION MANUAL T-Wision
53
(See Separate Operating Instructions in the Machines Documentation, Point 2.)
53
Commissioning / Start-Up
54
Introduction
54
Transport of EP 5500 Shark
57
Start-Up of the Machine
60
Safety Information
60
Setting up the EP 5500 Shark
60
Motor Hood Opening
61
Checking the Hydraulic Oil Level
62
Checking the Motor Oil Level
62
Checking the Diesel Fuel Level
63
Checking the Coolant Level
63
Checking the Adblue® - System
64
Motor Hood Closing
64
Operation
65
Starting, Short Description
65
Adjustments
67
Turning Out, Short Description
68
Emergency-Off Function
68
Press Back the Idler Roll
69
Transfer of Machine
71
Transfer Machine Without Wheel Drive
71
Transfer Machine with Wheel Drive
72
Turning of the EP 5500 Shark, Start of a New Compost
73
Windrow Forming Procedure
73
Replacement of Wear Parts
74
Taking the Discharge Conveyor in Maintenance Position
75
Replacement of Flails
78
Replacement the Rakes of Crushing Basket
87
Replacement of the Shredding Flap
88
Replacement of Power Belt
89
Adjusting the Angle Sensor
90
Fault Indication at the Control
92
Fault Finding Table
94
Maintenance
97
Lubrication Plan and Other Maintenance Works
100
Lubricant Table EP 5500 Shark
104
Replacement of the Trailer Coupling Ring
105
Replacement of Brake Linings
105
Changing of Wheels
105
Changing of Hydraulic Oil
105
Recommended Hydraulic Oil Types
106
Oil Filling Amounts for the Gear
107
Grease Types to be Applied
107
Engine Oil Change
108
Refill Coolant
108
Proper Function of the Emission Reduction System
109
Adblue® / DEF Quality
109
Refill Adblue® / DEF Tank
109
EU Stage V - Emission Requirements
110
Proof of Service Routines
111
Service Addresses
112
Repair
113
Putting the Machine out of Action
113
Cleaning and Caring
114
Indoor Cleaning
114
Motor Compartment
114
Outdoor Cleaning
114
Disposal
115
Instructions for Ordering of Spare Parts
116
Inventory List
117
Annex: Undertakings to be Given by the Personnel
119
General Terms and Conditions
120
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Willibald EP 5500 Shark Specifications
General
Brand
Willibald
Model
EP 5500 Shark
Category
Construction Equipment
Language
English
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