Wilorton Holding MK-C-10-BM SERIES User Manual

OPERATION & MANUAL
MOBILE WASHERS
MK-C-10-BM SERIES
Live Line Insulator Washing Unit Model MK-C-10-BM
Wilorton Holding Inc.
Mail Address: c/o Fiam SA Mercurio Bldg., 4th Floor, P.za Col. Bernasconi, nr 5 - 6830 Chiasso - Switzerland
T. +41(0)91 695 1070 - F. +41(0)91 682 6672
Email: info@wilorton.info - web: http://www.wilorton.com
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MK-C-10-BM-317.1/1-EM

Wilorton Holding MK-C-10-BM SERIES Specifications

General

Brand	Wilorton Holding
Model	MK-C-10-BM SERIES
Category	Washer
Language	English

Summary

OPERATION & MANUAL MOBILE WASHERS MK-C-10-BM SERIES

Live Line Insulator Washing Unit Model MK-C-10-BM

Specifies the model of the Live Line Insulator Washing Unit.

LIST OPERATION & MANUAL

TRUCK ASTRA HD 9 E64.42 6X4

Details regarding the specific truck model used in the system.

CRANE PM 15523

Information pertaining to the specific crane model.

REMOTE CONTROLLER RC400

Technical manual for the RC400 remote controller system.

BASKET 2VE

Manual for the 2VE model working platform basket.

DIESEL ENGINE VM-D703TEO-F3S

Technical manual for the VM-D703TEO-F3S diesel engine.

CENTRIFUGAL PUMP TMA-50-5/8 C/RA

Manual for the TMA-50-5/8 C/RA centrifugal pump.

JUNCTION BOX 00BBJBXA01

Technical documentation for Junction Box model 00BBJBXA01.

JUNCTION BOX A9011030

Technical documentation for Junction Box model A9011030.

CONTROL PANEL BOARD CEP-461

Manual for the CEP-461 Control Panel Board.

MAGNETIC LEVEL TOR B

Installation and maintenance instructions for Magnetic Level TOR B.

HOSE REELS EP6030-23-24

Installation instructions for DC and AC Electric Rewind Reels.

GENERATOR HONDA EU30is

Owner's manual for Honda EU26i/EU30is generators.

CONDUCTIVITY PEN PT1

User manual for the Myron L ULTRAPEN™ PT1 Conductivity/TDS/Salinity Pen.

LIGTH TOWER

User's manual for the X-BOX-CAR Lighting Tower.

General information

Purpose of the manual

Explains the manual's purpose for correct crane use and maintenance operations.

Manufacturer’s details and machine identification data

Provides manufacturer contact information and machine identification details for reference.

Symbology

Explains symbols used in the manual to highlight hazardous operations and ensure safe working conditions.

Technical service

Details how to address technical service requests to the manufacturer or authorized workshops.

Enclosed documentation

Lists documents included with the machine, such as conformity declarations and warranty booklets.

Disclaimer

Outlines manufacturer responsibilities for occurrences arising from non-compliance or misuse of the machine.

Technical information

Description of the crane

Describes the crane's composition, hydraulic power source, and model variations.

Basic crane main parts

Details the primary components of the crane, referencing a diagram for identification.

Basic crane LC main parts

Details the primary components of the LC version of the crane, referencing a diagram.

Conditions of use

Outlines the designated and inadmissible uses of the crane for safe and proper operation.

Control and limiting devices

Explains various control and limiting devices that safeguard crane operation and prevent hazardous situations.

Safety recommendations and information

Provides crucial safety recommendations, hazard signs, and prohibition signs for safe operation.

Accessories

Lists and describes various accessories available for the crane, such as additional crossmembers and manual extensions.

Safety

Safety regulations

Covers essential safety regulations and checks required before operating the crane.

Operator’s qualifications and behaviour

Outlines the necessary qualifications and expected behavior of crane operators for safe operation.

Handling, lifting and fitting

Handling and lifting

Provides instructions on safe handling and lifting procedures for the crane and its loads.

Lifting the crane with a hook

Details the correct procedure for lifting the crane using a hook, emphasizing lifting points.

Locking devices

Explains the purpose and function of locking devices used during machine handling.

Storage

Provides guidelines for storing the crane accessories and equipment properly to protect them.

Fitting

Describes the procedure for installing the crane onto a truck, referencing specific manuals.

Fitting the manual extension

Guides on how to fit and remove manual extensions safely and sequentially.

Fitting the hook

Explains the assembly process for fitting the hook onto the last extension.

Tackle installation

Details the assembly sequence for fitting the tackle on the crane, including pulley installation.

Information about adjustments

All adjustments must be performed by an authorised workshop.

States that all adjustments must be carried out by authorized personnel or workshops.

Usage instructions

Controls

Details the crane control symbols and the location of controls and signals in the truck cab.

Crane control symbols

Explains the meaning of various symbols used for crane controls like stabilisers, column, and arms.

Controls and signals/gauges located in the truck cab

Lists and describes controls, signal lights, and warning buzzers found in the truck cab.

Radio control

Covers safety precautions, technical data, and operation of the radio control system.

"SCANRECO MINI" radio control

Provides technical data, battery information, and charger details for the Scanreco Mini radio control.

HETRONIC radio control

Details technical data, battery, and charger information for the HETRONIC radio control.

Radio control operation check

Outlines checks to perform before operating the radio control and its functions.

Radio control stop due to power failure

Explains the procedure to follow in case of a power failure affecting the radio control.

Radio control maintenance

Refers to manufacturer's instructions for radio control maintenance.

Work sectors

Explains how devices check work sectors to guarantee equipment stability.

Electrical and mechanical rotation control devices

Describes the rotation control devices and their capacities in different sectors.

Stabilisation control device (TYPE 1)

Details the stabilization control device (Type 1) and its two working sectors.

Stabilisation control device (TYPE 2)

Details the stabilization control device (Type 2) and its three working sectors.

Stabilisation control device (TYPE 3)

Details the stabilization control device (Type 3) and its three working sectors.

Stabilisation control device (TYPE 4)

Details the stabilization control device (Type 4) and its four working sectors with intervals.

Stabilisation control device (TYPE 5)

Details the stabilization control device (Type 5) with six sectors and intervals.

Raised control station control device

Explains the function of the raised control station device for work sectors.

Crane stabilisation

Details the procedure for stabilizing the crane and controls for stabilization.

Manual adjustable stabiliser

Guides on how to manually adjust the stabiliser, including lock pin removal and jack rotation.

Hydraulic adjustable stabiliser

Explains the use of the turn valve and controls for hydraulic adjustable stabilisers.

Working position of the crane

Provides instructions on placing the crane into its working position.

Checking the efficiency of the control and limiting devices

Outlines procedures for checking the efficiency of various control and limiting devices.

Lifting and moving the load

Details how to lift large loads and specifies zones for main and secondary jack usage.

Crane resting position

Guides on placing the crane in its resting position and checking locking devices.

Crane destabilisation and circulation on the roads

Covers procedures for crane destabilization and safe circulation on roads.

Lock situations and manoeuvres permitted

Explains permitted maneuvers and situations related to crane lock conditions.

Failure situations

Describes procedures for handling failures like momentum limiter, hydraulic, electric, or radio control issues.

Use of the load limiter for manual extensions

Explains the function and use of the load limiter for manual extensions.

Maintenance

Regular checks

Lists regular checks to be performed by the operator and at authorized service centers.

Checking the condition of the hoses

Details how to check hose fastening and condition, and when replacement is necessary.

Checking the hosing guards

Explains the purpose of hosing guards and when they need replacement.

Checking for oil leaks from the hydraulic system

Guides on identifying and fixing oil leaks from hydraulic system connections.

Checking the hydraulic oil level

Provides instructions for checking and topping up hydraulic oil level.

Structure inspection

Outlines visual inspection of the crane's structure and welding integrity.

Pulley check

Details checks for pulley races, flaps, and smooth rotation.

Cable check

Explains legal requirements and criteria for checking cable wear and when replacement is needed.

Cable lubrication

Provides guidance on cable lubrication for protection and friction reduction.

Checking the pin locks

Details checking and tightening screws for pin locks.

Checking the anchorage stay rods

Guides on checking anchorage stay rod tightness.

Checking the jack sliding blocks

Details checking wear on jack sliding blocks and replacement criteria.

Checking the supplementary crossmember

Guides on visually checking outrigger jacks and fastening screws.

Filters

Advises on clogging checks and filter cartridge replacement for the hydraulic system.

Lubrication of the crane arms and stabilisers

Details lubrication procedures for crane arms and stabilisers.

Cleaning the machine

Provides instructions for cleaning the machine, including jack shafts and general cleaning.

Long periods of machine inactivity

Outlines necessary steps for storing the crane during long periods of inactivity.

Starting the machine up again

Provides a checklist for checks and operations before restarting the machine after inactivity.

Scrapping and disposal

Details procedures for dismantling and disposing of the machine and its components.

Oils and lubricants

Discusses oil types, mixing precautions, and filtration grades.

Lubricant comparison table

Presents a table comparing lubricants for different oil working temperatures.

Greasing and lubrication diagrams

Provides diagrams illustrating greasing and lubrication points and frequencies.

Fault, cause, remedy

The crane is completely stopped

Lists possible causes and remedies for the crane being completely stopped.

The crane boom cannot hold the load and kreep down considerably

Identifies potential causes for the crane boom not holding load and remedies.

Considerable reduction in the speed of the movements

Lists causes for reduced movement speed and their corresponding remedies.

It is hard to engage the P.T.O.

Provides potential causes and remedies for difficulties in engaging the Power Take-Off.

Vibrations in the arm unit during load translation

Addresses causes and remedies for vibrations in the arm unit during load translation.

Lack of tension on the whole crane

Lists potential causes and remedies for a lack of tension on the entire crane.

Radio control off or not working

Details causes and remedies for radio control malfunctions.

Heat exchanger not working

Outlines causes and remedies for a non-functional heat exchanger.

Spare part replacement

Hose replacement

Provides hazard warning and procedures for replacing hoses, emphasizing system depressurization.

Fuse replacement

Details procedures for replacing fuses, including connector block and radio receiver fuses.

Filters replacement

Guides on replacing exhaust and delivery filters, including cleaning and tightening procedures.

Enclosures

Overall dimensions

Provides overall dimensional data for the crane models.

Overall dimensions standard machine and LC machine

Presents overall dimensions for both standard and LC machine variants.

Specifications and performances PM 15521 - PM 15521 LC

Lists detailed specifications and performances for PM 15521 and PM 15521 LC models.

Capacities diagram PM 15521 - PM 15521 LC

Shows capacities diagrams for PM 15521 and PM 15521 LC models.

Specifications and performances PM 15522 - PM 15522 LC

Lists detailed specifications and performances for PM 15522 and PM 15522 LC models.

Capacities diagram PM 15522 - PM 15522 LC

Shows capacities diagrams for PM 15522 and PM 15522 LC models.

Specifications and performances PM 15523 - PM 15523 LC

Lists detailed specifications and performances for PM 15523 and PM 15523 LC models.

Capacities diagram PM 15523 - PM 15523 LC

Shows capacities diagrams for PM 15523 and PM 15523 LC models.

Specifications and performances PM 15524 - PM 15524 LC

Lists detailed specifications and performances for PM 15524 and PM 15524 LC models.

Capacities diagram PM 15524 - PM 15524 LC

Shows capacities diagrams for PM 15524 and PM 15524 LC models.

Specifications and performances PM 15525 - PM 15525 LC

Lists detailed specifications and performances for PM 15525 and PM 15525 LC models.

Capacities diagram PM 15525 - PM 15525 LC

Shows capacities diagrams for PM 15525 and PM 15525 LC models.

“CE” declaration of conformity of the machine

Shows a copy of the CE declaration of conformity issued by the manufacturer.

Register of the periodic technical inspections of the control and limiting devices

A register for documenting periodic technical inspections of control and limiting devices.

EXTRAORDINARY MAINTENANCE check register

Register for recording extraordinary maintenance operations and parts replaced.

Maintenance intervention confirmation

Forms to confirm service interventions performed at specific hour intervals.

REMOTE CONTROLLER RC400

General information

General information about the Remote Control System RC-400.

Terminology

Defines abbreviations and terms used in the manual.

Preface

Introduces the RC 400 remote control system and its intended use.

General system description

Provides a schematic overview and general description of the RC-400 system components.

Safety regulations and operating instructions

Covers special safety regulations and operating instructions for remotely controlled cranes.

Installation Instructions

Provides general schematics, notices, and recommendations for installing the RC 400 system.

Troubleshooting (maintenance/fault finding)

Covers general information, indications from control units, and error codes for troubleshooting.

Programming parameters and settings

Explains general description and authorization levels for programming system parameters.

BASKET 2VE

OPERATING AND MAINTENANCE INSTRUCTIONS

Covers instructions for installation, maintenance, repair, and safe operation of the machinery.

Situations in which the manufacturer does not accept responsibility

Lists situations where the manufacturer disclaims responsibility for machinery use or misuse.

MACHINE DESCRIPTION

Provides a detailed description of the basket's construction, materials, and features.

Technical features and dimensions

Lists technical features and dimensions for single and double fibreglass baskets.

CONDITIONS OF USE

Outlines conditions for using the basket, including forbidden uses and operator responsibilities.

OPERATIONAL SAFETY REGULATIONS

Covers essential safety regulations for operating the basket, including distances and precautions.

Dangers

Highlights risks associated with basket use, such as falling, limb injury, falling objects, and collisions.

INSTRUCTIONS

Covers instructions for authorized personnel, transport, assembly, and general use of the basket.

MAINTENANCE

Provides guidance on routine maintenance tasks for the basket.

WORK SCHEDULE RECORDS

Forms for recording installation, revision, and repair work performed on the machine.

Decal

Lists decals and safety information applicable to the machine.

DIESEL ENGINE VM-D703TEO-F3S

GENERAL INFORMATION

General information, introduction, quality system certificates, and manufacturer details.

PURPOSE OF THE MANUAL

Explains the manual's purpose for authorized users and highlights safety warnings.

MANUFACTURER AND ENGINE IDENTIFICATION

Details how to identify the engine using the identification plate and table.

ENGINE GENERAL DESCRIPTION

Describes the engine series, main components, and their functions.

SAFETY INFORMATION

Covers safety rules, environmental impact warnings, and residual risks associated with the engine.

HANDLING AND INSTALLATION INFORMATION

Provides recommendations for handling, installation, packaging, and transport of the engine.

ENGINE STORAGE

Details procedures for engine protection treatments and storage conditions.

ADJUSTMENT INFORMATION

Provides recommendations for adjustments and guides on belt tension adjustment.

OPERATING INFORMATION

Covers recommendations for use, control board description, and operating conditions.

REFUELLING

Provides instructions and warnings for refueling the engine, including fuel types and safety precautions.

MAINTENANCE INFORMATION

Outlines recommendations for maintenance and general engine maintenance procedures.

TROUBLESHOOTING

Provides a guide to identify and solve possible engine anomalies and failures.

INFORMATION ABOUT COMPONENT REPLACEMENT

Gives recommendations for replacing parts and procedures for belt replacement and engine disposal.

CENTRIFUGAL PUMP TMA-50-5/8 C/RA

APPLICATIONS PRINCIPALI

Lists main applications for the centrifugal pumps.

LIMITS DI IMPIEGO

Specifies the performance limits for the pumps, including flow rate and head.

COSTRUZIONE

Describes the pump construction, including axial thrusts and bearing types.

CODICI, MATERIALI E LIMITI

Lists component codes, materials, and limits for pump selection.

Limiti di pressione / Temperature

Provides pressure and temperature limits for pump operation.

DESIGN IN SEZIONE TIPICA

Shows sectional views of typical pump designs.

MOTORE / MOTOR FRAME

Details the motor frame and its dimensions.

COMPONENTS

Lists and identifies the various components of the pump.

7. JUNCTION BOX 00BBJBXA01

Technical documentation for Junction Box model 00BBJBXA01.

8. JUNCTION BOX A9011030

Technical documentation for Junction Box model A9011030.

9. CONTROL PANEL BOARD CEP-461

Manual for the CEP-461 Control Panel Board.

10. MAGNETIC LEVEL TOR B

Installation and maintenance instructions for Magnetic Level TOR B.

11. HOSE REELS EP6030-23-24

Installation instructions for DC and AC Electric Rewind Reels.

12. GENERATOR HONDA EU30is

Owner's manual for Honda EU26i/EU30is generators.

13. CONDUCTIVITY PEN PT1

User manual for the Myron L ULTRAPEN™ PT1 Conductivity/TDS/Salinity Pen.

14. LIGTH TOWER

User's manual for the X-BOX-CAR Lighting Tower.

Safety rules

General indications

Provides general safety indications and warnings for operating the machine.

Fire precautions

Outlines precautions to minimize fire risks, including extinguisher use and fire response.

Flammable fluid precautions

Details precautions for handling flammable fluids like diesel fuel, emphasizing safety.

Electrical hazard

Warns about electrical hazards, including battery safety and welding precautions.

Machine grounding

Explains the importance and procedure for machine grounding for operator safety.

Pre-starting

Provides pre-starting checks and warnings, including not operating damaged units.

Lubrication and servicing

Emphasizes using authorized personnel for maintenance and exercising caution with electrical circuits.

Towing safety

Covers essential safety measures and checks for towing the trailer and vehicle.

Operating instructions

Features

Describes the key features of the lighting tower, including lamps, mast, and power sources.

Controls

Identifies and explains the controls on the machine's side panel.

Preliminary check & starting

Suggests routine checks for safety and efficiency before starting the unit, including earthing.

Directing & using the lights

Guides on rotating the tower and adjusting LED floodlights, including post-adjustment checks.

Routine maintenance

The periodic maintenance should be performed according to the documentation provided by the engine and alternator manufacturers.

States that periodic maintenance must follow manufacturer documentation and hour meter readings.

Disposal and decommissioning

These components have to be disposed of accordingly to local laws and dispositions.

Highlights that specific components must be disposed of according to local laws and regulations.