Wilton 3400 - User Manual

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Operating Instructions — Parts Manual
7 x 12 Cut-off Band Saw
Models: 3400/3410
WHM TOOL GROUP, Inc.
2420 Vantage Drive
Elgin, Illinois 60124 Part No. 9078201
Ph.: 800-274-6848 Revision B 05/07
www.wmhtoolgroup.com Copyright © 2007 WMH Tool Group
177339

Summary

Warranty and Service

Warranty Information

Details on product warranty coverage, what is and isn't covered, and who is covered.

Service and Legal

Procedure for obtaining service, state law rights, and warranty limitations.

General Specifications

Machinery Safety

General Safety Warnings

Essential safety guidelines for operating and maintaining the machinery.

Electrical and Sawing Safety

General Electrical Cautions

Guidelines for safe electrical connections and usage.

Wire Size Recommendations

Table for selecting appropriate wire gauge based on conductor length.

Sawing System Safety

Sawing System Safety Instructions

Crucial safety instructions for operating the sawing system correctly.

Operating Instructions: Vise Usage

Using the Vise

Detailed steps for operating and adjusting the vise for cutting.

Vise Adjustment Procedures

Locking Jaw Operation

Adjusting and moving the locking jaw for workpieces.

Stationary Jaw Adjustment

Setting the stationary jaw for straight and angle cuts.

Jaw and Guide Settings

Setting Jaw Angle with Scale

Using the saw table scale to set jaw angles for cuts.

Setting Blade Guides

Procedure for correctly setting blade guides for accurate cuts.

Cut Control Methods

Hydraulic Feed Control

How to use the hydraulic system to control feed rate and cutting speed.

Using the Stock Stop

Utilizing the stock stop for making repeated cuts of the same length.

Blade Operations and Setup

Changing Blade Speeds

Steps to change the saw's blade speed settings.

Evaluating Cutting Efficiency

Methods to determine if the blade is cutting efficiently based on chip formation.

Blade Break-in Procedures

Recommended steps for breaking in new saw blades.

Starting a Cut Safely

Procedures to follow before and during the start of a cut to prevent blade damage.

Cutting Techniques

Right Angle Cuts

Detailed steps for performing straight cuts on single pieces of stock.

Angle Cutting

Instructions for setting up and performing angled cuts on workpieces.

Maintenance: Blades and Tracking

Replacing Saw Blades

Step-by-step guide for removing and installing saw blades.

Adjusting Blade Tracking

Procedure for aligning the blade to run correctly on the wheels.

Blade Alignment

Blade Alignment Faults

Common blade alignment faults and how to identify them.

Blade Guide Adjustments

Criteria for when blade guide adjustments are necessary.

Blade Guide System Maintenance

Replacing Guide Components

Instructions for removing and replacing blade guide and support parts.

Adjusting Blade Parallelism

Steps to ensure the blade runs parallel to the saw blade clearance slot.

Blade Vertical Alignment and Testing

Adjusting Blade Vertical

Procedure to make the saw blade vertical to the saw table.

Test Cutting for Accuracy

Using test cuts to verify the accuracy of blade adjustments.

Guide Bearing Adjustments

Adjusting Guide Bearings

How to adjust guide bearings for proper blade support and clearance.

Replacing Guide Bearings

Steps for replacing worn or damaged guide bearings.

Adjusting Back-up Bearings

Procedure for adjusting the blade back-up bearings.

Wheel and Table Maintenance

Replacing Drive Wheel

Instructions for replacing the drive wheel assembly.

Installing Vertical Sawing Table

Steps to install the table for vertical sawing operation.

Replacing Idler Wheel;Bearings

Procedure for replacing the idler wheel or its bearings.

Hydraulic Cylinder Service Procedures

Servicing Hydraulic Cylinder

Detailed procedure for maintaining or replacing internal seals of the hydraulic cylinder.

Machine Setup and Electrical

Uncrating and Spotting the Saw

Initial steps for placing and preparing the saw after uncrating.

Electrical Connections and Voltage

Information on wiring diagrams and changing operating voltage.

Coolant and Chip Brush Maintenance

Installing the Coolant Kit

Steps to install the coolant system components.

Chip Brush Replacement

Procedure for replacing the chip brush that cleans saw teeth.

Stop and Switch Adjustments

Adjusting Horizontal Stop

How to adjust the horizontal stop for automatic motor shut-off.

Adjusting Motor Switch Actuator

Procedure to set the motor switch actuator timing.

Troubleshooting: Blade Issues

Blade Breakage

Common causes and solutions for excessive blade breakage.

Blade Dulling

Troubleshooting dull blades due to material, speed, or feed.

Crooked Cuts

Diagnosing and fixing issues causing crooked cuts.

Troubleshooting: Performance Issues

Rough Cut Problems

Addressing issues leading to rough cuts, including feed, speed, and guides.

Blade Twisting and Wear

Resolving problems related to blade twisting, unusual wear, and tooth issues.

Motor Overheating

Troubleshooting causes for the motor running hot.

Replacement Parts Information

Exploded View: Saw Head

Parts List: Saw Head

Exploded View: Saw Base

Parts List: Saw Base

Parts List: Hydraulic Cylinder

Wilton 3400 Specifications

General

Brand	Wilton
Model	3400
Category	Saw
Language	English