Wintriss autoset 1500

To Next Page

AutoSet

Wintriss Load Analyzers

including 1500 and 1500 Plus Two-channel Models

and 1504 and 1504 Plus Four-channel Models

1137200

Rev. L November 2016

UserUserUser

ManualManualManual

User

Manual

Tech Support Hotline 800-586-8324 8-5 EST

www.wintriss.com

Wintriss Controls Group, LLC

100 Discovery Way

Unit 110

Acton MA 01720 USA

Phone (800) 586-8324

Fax (978) 263-2048

PRINTED IN USA DA71510

Main Page

Default Chapter7
- Table of Contents7
Chapter 1. Introduction15
- Standard Autoset Benefits15
- Autoset Plus Benefits15
- Autoset Front Panel16
- Figure 1-1. Autoset 1500 Front Panel17
- Figure 1-2. Autoset 1504 Plus Front Panel17
- Strain Links18
- Calibration19
- Autoset Operation19
- Autoset Faults20
- Autoset Specifications20
- Table 1-1. Autoset Specifications20
Chapter 2. Installation21
- Mounting Autoset21
Connecting AC and Stop Circuit Wiring25
- Figure 2-4. Autoset 1500 Processor Board: Location of Important Components26
- Figure 2-5. Autoset 1504 Processor Board: Location of Important Components27
- Figure 2-6. AC Power Connections28
- Table 2-1. AC Power and Stop Circuit Wiring Connections, TB10328
- Figure 2-7. Correct Way to Make Terminal Block Connections29
Installing Strain Links30
- Mounting Strain Links30
- Figure 2-8. Strain Link: Mounting Dimensions30
- Table 2-2. Strain Link Part Numbers with Cable Length or Connector Type30
- Figure 2-9. Strain Link Mounting Options on Gap-Frame Presses31
- Figure 2-10. Strain Link Mounting Options on Straight-Side Presses32
- Figure 2-11. Strain Link Drill Jig: Mounting Dimensions33
- Wiring Strain Links34
- Table 2-3. Strain Link Connections on Autoset Processor Board34
- Table 2-4. Strain Link Wiring Connections, TB105 - TB108: Tension35
- Table 2-5. Strain Link Wiring Connections, TB105 - TB108: Compression35
Installing a Zero Cam36
- Using a Zero Cam on Standard Autosets36
- Figure 2-12. Shield Drain Wire Connected to Ground Stud on Enclosure36
- Using a Zero Cam on Autoset Plus Units37
- Installing the Latching Magnetic Cam Switch (LMCS)37
- Figure 2-13. LMCS Installation38
- Table 2-6. LMCS (Zero Cam) Wiring Connections, TB101B or TB101A39
Optional Wiring Connections40
- Wiring a Remote Reset Switch40
- Figure 2-14. Autoset 1504 Processor Board: Mode Switch #2 Set to on (Zero Cam Enabled)40
- Wiring an Oscilloscope41
- Table 2-7. Remote Reset Switch Wiring Connections, TB101B or TB101A41
- Wiring a Setup Mode Circuit (Autoset Plus Only)42
- Table 2-8. Oscilloscope Wiring Connections, TB101B or TB101A42
Connecting an Autoset to Smartpac43
- Table 2-9. Setup Mode Circuit Wiring Connections, TB101B or TB101A43
Connecting AC Wires to Power Source48
Powering up Autoset48
Chapter 3. Calibration49
- Zeroing Strain Links49
- Recording Tonnage on an Autoset Calibration Kit53
- Setting Full-Scale Tonnage on Your Autoset60
- Figure 3-7. Autoset 1504 Processor Board: Tonnage Dial Indicators61
- Figure 3-8. Autoset 1504 Processor Board: Mode Switch #3 Set to off (Decimal Point On)62
- Table 3-3. Autoset 1500 and 1500 Plus Tonnage Display Formats62
- Adjusting Autoset to Read the Correct Tonnage63
- Table 3-4. Autoset 1504 and 1504 Plus Tonnage Display Formats63
- Figure 3-9. Autoset 1504 Processor Board: High/Low Gain Jumper and Gain Potentiometer64
- Table 3-5. Gain Adjustment Potentiometer and High/Low Gain Jumper Identifiers64
- Table 3-6. Autoset Load Readings: Ratio of Calibration Unit Readings65
- Checking Linearity67
- Figure 3-10. Autoset Label Showing Locations for Recording Calfactors and Jumper Settings67
- Final Checkout68
Chapter 4. Operation69
- Autoset's Setpoint Calculation Process69
- Figure 4-1. Setpoint Calculation Example: Tonnage Produced at each Strain Link70
Setting the Sample Period71
- Figure 4-2. Autoset 1504 Processor Board: Mode Switch #1 Set to off72
Setting the Percent High Tolerance73
- Figure 4-3. Autoset 1504 Plus Processor Board: Percent High Tolerance Dial73
Setting the Percent Repeatability Tolerance (Autoset Plus Only)74
- Table 4-1. Percent High Tolerance Selector Settings74
- Figure 4-4. Autoset 1504 Plus Processor Board: Percent Repeatability Dial75
- Table 4-2. Percent Repeatability Selector Settings75
Determining the Correct High Tolerance Setting (Standard Autoset)76
- Determining the Correct High Tolerance and Repeatability Settings77
  - Plus)77
Determining the Correct High Tolerance and Repeatability Settings (Autoset Plus)77
Changing Setpoint Percentage Settings80
Recalculating Setpoints after a Tool Change80
Displaying Reverse Load (Autoset Plus Only)81
- Figure 4-5. Autoset 1504 Plus Front Panel Showing Reverse Tonnage LED Displays81
Four-Channel to Two-Channel Conversion82
Disabling Autoset82
- Figure 4-6. Autoset 1504 Processor Board: Mode Switch #7 Set to on (2-Ch. Operation)82
Turning off and Restoring Power83
Chapter 5. Troubleshooting85
- Responding to Autoset Faults85
- Troubleshooting Common Autoset Problems89
- Using Leds as Diagnostic Tools91
Appendix A. Wiring and Settings Tables93
- Table A-1. AC Power and Stop Circuit Wiring Connections, TB10393
- Table A-2. Strain Link Wiring Connections, TB105 - TB108: Tension93
- Table A-3. Strain Link Wiring Connections, TB105 - TB108: Compression93
- Table A-4. TB101A and TB101B Wiring Connections94
- Table A-5. Mode Switch (S101) Settings94
- Table A-6. Percent High Tolerance Selector (S107) Settings95
- Table A-7. Percent Repeatability Selector (S106) Settings95
Glossary97
Index99
Wintriss Manuals101

Need help?

Do you have a question about the Wintriss autoset 1500 and is the answer not in the manual?

Wintriss autoset 1500 Specifications

General

Category	Measuring Instruments
Model	Autoset 1500
Display	Alphanumeric LCD
Measurement Range	0.001 to 999.999 inches (0.01 to 9999.99 mm)
Resolution	0.001 inch (0.01 mm)
Accuracy	+/- 0.001 inch (+/- 0.01 mm)
Power Supply	120 VAC or 240 VAC
Operating Temperature	32 to 122°F (0 to 50°C)
Dimensions	7.5 x 7.5 x 4.5 inches (190.5 x 190.5 x 114.3 mm)
Weight	4 lbs (1.8 kg)

Wintriss autoset 1500 - User Manual

Table of Contents

Wintriss autoset 1500 Specifications