Name: Wintriss autoset 1500
Brand: Wintriss
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AutoSet

Wintriss Load Analyzers

including 1500 and 1500 Plus Two-channel Models

and 1504 and 1504 Plus Four-channel Models

1137200

Rev. L November 2016

UserUserUser

ManualManualManual

User

Manual

Tech Support Hotline 800-586-8324 8-5 EST

www.wintriss.com

Wintriss Controls Group, LLC

100 Discovery Way

Unit 110

Acton MA 01720 USA

Phone (800) 586-8324

Fax (978) 263-2048

PRINTED IN USA DA71510

Default Chapter7
- Table of Contents7
Chapter 1. Introduction15
- Standard Autoset Benefits15
- Autoset Plus Benefits15
- Autoset Front Panel16
- Figure 1-1. Autoset 1500 Front Panel17
- Figure 1-2. Autoset 1504 Plus Front Panel17
- Strain Links18
- Calibration19
- Autoset Operation19
- Autoset Faults20
- Autoset Specifications20
- Table 1-1. Autoset Specifications20
Chapter 2. Installation21
- Mounting Autoset21
Connecting AC and Stop Circuit Wiring25
- Figure 2-4. Autoset 1500 Processor Board: Location of Important Components26
- Figure 2-5. Autoset 1504 Processor Board: Location of Important Components27
- Figure 2-6. AC Power Connections28
- Table 2-1. AC Power and Stop Circuit Wiring Connections, TB10328
- Figure 2-7. Correct Way to Make Terminal Block Connections29
Installing Strain Links30
- Mounting Strain Links30
- Figure 2-8. Strain Link: Mounting Dimensions30
- Table 2-2. Strain Link Part Numbers with Cable Length or Connector Type30
- Figure 2-9. Strain Link Mounting Options on Gap-Frame Presses31
- Figure 2-10. Strain Link Mounting Options on Straight-Side Presses32
- Figure 2-11. Strain Link Drill Jig: Mounting Dimensions33
- Wiring Strain Links34
- Table 2-3. Strain Link Connections on Autoset Processor Board34
- Table 2-4. Strain Link Wiring Connections, TB105 - TB108: Tension35
- Table 2-5. Strain Link Wiring Connections, TB105 - TB108: Compression35
Installing a Zero Cam36
- Using a Zero Cam on Standard Autosets36
- Figure 2-12. Shield Drain Wire Connected to Ground Stud on Enclosure36
- Using a Zero Cam on Autoset Plus Units37
- Installing the Latching Magnetic Cam Switch (LMCS)37
- Figure 2-13. LMCS Installation38
- Table 2-6. LMCS (Zero Cam) Wiring Connections, TB101B or TB101A39
Optional Wiring Connections40
- Wiring a Remote Reset Switch40
- Figure 2-14. Autoset 1504 Processor Board: Mode Switch #2 Set to on (Zero Cam Enabled)40
- Wiring an Oscilloscope41
- Table 2-7. Remote Reset Switch Wiring Connections, TB101B or TB101A41
- Wiring a Setup Mode Circuit (Autoset Plus Only)42
- Table 2-8. Oscilloscope Wiring Connections, TB101B or TB101A42
Connecting an Autoset to Smartpac43
- Table 2-9. Setup Mode Circuit Wiring Connections, TB101B or TB101A43
Connecting AC Wires to Power Source48
Powering up Autoset48
Chapter 3. Calibration49
- Zeroing Strain Links49
- Recording Tonnage on an Autoset Calibration Kit53
- Setting Full-Scale Tonnage on Your Autoset60
- Figure 3-7. Autoset 1504 Processor Board: Tonnage Dial Indicators61
- Figure 3-8. Autoset 1504 Processor Board: Mode Switch #3 Set to off (Decimal Point On)62
- Table 3-3. Autoset 1500 and 1500 Plus Tonnage Display Formats62
- Adjusting Autoset to Read the Correct Tonnage63
- Table 3-4. Autoset 1504 and 1504 Plus Tonnage Display Formats63
- Figure 3-9. Autoset 1504 Processor Board: High/Low Gain Jumper and Gain Potentiometer64
- Table 3-5. Gain Adjustment Potentiometer and High/Low Gain Jumper Identifiers64
- Table 3-6. Autoset Load Readings: Ratio of Calibration Unit Readings65
- Checking Linearity67
- Figure 3-10. Autoset Label Showing Locations for Recording Calfactors and Jumper Settings67
- Final Checkout68
Chapter 4. Operation69
- Autoset's Setpoint Calculation Process69
- Figure 4-1. Setpoint Calculation Example: Tonnage Produced at each Strain Link70
Setting the Sample Period71
- Figure 4-2. Autoset 1504 Processor Board: Mode Switch #1 Set to off72
Setting the Percent High Tolerance73
- Figure 4-3. Autoset 1504 Plus Processor Board: Percent High Tolerance Dial73
Setting the Percent Repeatability Tolerance (Autoset Plus Only)74
- Table 4-1. Percent High Tolerance Selector Settings74
- Figure 4-4. Autoset 1504 Plus Processor Board: Percent Repeatability Dial75
- Table 4-2. Percent Repeatability Selector Settings75
Determining the Correct High Tolerance Setting (Standard Autoset)76
- Determining the Correct High Tolerance and Repeatability Settings77
  - Plus)77
Determining the Correct High Tolerance and Repeatability Settings (Autoset Plus)77
Changing Setpoint Percentage Settings80
Recalculating Setpoints after a Tool Change80
Displaying Reverse Load (Autoset Plus Only)81
- Figure 4-5. Autoset 1504 Plus Front Panel Showing Reverse Tonnage LED Displays81
Four-Channel to Two-Channel Conversion82
Disabling Autoset82
- Figure 4-6. Autoset 1504 Processor Board: Mode Switch #7 Set to on (2-Ch. Operation)82
Turning off and Restoring Power83
Chapter 5. Troubleshooting85
- Responding to Autoset Faults85
- Troubleshooting Common Autoset Problems89
- Using Leds as Diagnostic Tools91
Appendix A. Wiring and Settings Tables93
- Table A-1. AC Power and Stop Circuit Wiring Connections, TB10393
- Table A-2. Strain Link Wiring Connections, TB105 - TB108: Tension93
- Table A-3. Strain Link Wiring Connections, TB105 - TB108: Compression93
- Table A-4. TB101A and TB101B Wiring Connections94
- Table A-5. Mode Switch (S101) Settings94
- Table A-6. Percent High Tolerance Selector (S107) Settings95
- Table A-7. Percent Repeatability Selector (S106) Settings95
Glossary97
Index99
Wintriss Manuals101

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Wintriss autoset 1500 Specifications

General

Category	Measuring Instruments
Model	Autoset 1500
Display	Alphanumeric LCD
Measurement Range	0.001 to 999.999 inches (0.01 to 9999.99 mm)
Resolution	0.001 inch (0.01 mm)
Accuracy	+/- 0.001 inch (+/- 0.01 mm)
Power Supply	120 VAC or 240 VAC
Operating Temperature	32 to 122°F (0 to 50°C)
Dimensions	7.5 x 7.5 x 4.5 inches (190.5 x 190.5 x 114.3 mm)
Weight	4 lbs (1.8 kg)

Wintriss autoset 1500 User Manual

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Wintriss autoset 1500 Specifications