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Wipaire AT-802 - User Manual

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SERVICE MANUAL & ICA
10000 AMPHIBIAN FLOATS ON AIR TRACTOR AT-802
P/N 1003546 Revision W Page 1
SERVICE MANUAL AND INSTRUCTIONS FOR
CONTINUED AIRWORTHINESS
WIPLINE MODEL 10000 AMPHIBIOUS FLOATS
AT-802 FIRE BOSS CONVERSION
Revision W
WIPLINE FLOATS • SKIS • MODIFICATIONS • AIRCRAFT SALES
AVIONICS • INTERIOR • MAINTENANCE • PAINT REFINISHING

Table of Contents

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Summary

Introduction to Wipaire Amphibious Floats

General Information for Amphibious Floats

Airplane Configuration for Fire Boss

Details the AT-802 airframe modifications for fire suppression and its engine.

Wipline Model 10000 Amphibious Float Features

Describes the construction and key features of the 10000 amphibious float.

Towing Procedures for Amphibious Floats

Instructions for towing the aircraft on land and water.

Aircraft Hoisting Guidelines

Procedures and cautions for hoisting the aircraft with floats.

Float Leveling Procedures

Reference to applicable aircraft maintenance/service manual for leveling.

Aircraft Jacking Procedures and Safety

Step-by-step guide and safety precautions for jacking the aircraft.

Jack Removal Procedures

Instructions for safely removing jacks after jacking procedures.

Amphibian Landing Gear System Overview

Description of the retractable, quadricycle landing gear system.

Main and Nose Gear Operation, Removal, and Service

Main and Nose Gear System Description

Detailed description of the hydraulic actuation system for main and nose gear.

Nose Gear Maintenance and Lubrication

Procedures for cleaning, greasing, and tire specifications for the nose gear.

Nose Box Track Wear Inspection

Tolerance and inspection procedure for nose box track wear.

Main Wheels and Brakes Service

Greasing, brake caliper service, and tire specifications for main wheels.

Main Gear Oleo Strut Servicing

Instructions for setting oil level and air pressure for the oleo strut.

Nose and Main Gear Rams Lubrication

Lubrication procedures for nose and main gear cylinder mounting flanges.

Landing Gear Adjustment and Testing

Procedures for adjusting actuator stroke and testing proximity switches.

Main and Nose Gear Removal Procedures

Detailed steps for removing main and nose gear components.

Hydraulic Pump System Service

Hydraulic Pump System General Information

Factory preset pressures and disassembly for cleaning the hydraulic pump.

Hydraulic System Operation Troubleshooting

Common problems and solutions for the hydraulic powerpack operation.

Scoop System Operation and Service

Scoop System Description and Operation

Overview of the hydraulically operated water scoop system.

Scoop System Adjustment and Testing

Procedures for adjusting probe jack cylinder and testing probe positions.

Scoop and Fill System Removal

Steps for removing scoop assembly, cylinder, and fill system components.

Scoop System Service Procedures

Maintenance for the scoop system, including solenoid valve and filters.

Solenoid Valve Service for Scoop Retraction

Procedure to clean the Vickers solenoid valve for scoop retraction.

In-line Filter Service for Scoop Retraction

Cleaning and servicing of in-line filter elements for the scoop system.

Asymmetric Scoop Event Reporting

Information required for reporting asymmetric scoop events for data gathering.

Foam Delivery System Service

Foam Delivery System Description

Overview of the foam system, including tanks and pumps.

Foam System Adjustment and Testing

Information on adjustment and the 'pump-on' indicator light.

Foam System Removal Procedures

Steps for removing foam tanks and the firewall tank.

Foam System Service and Checks

Serviceability of foam pumps, sensors, and line checks.

Float Bilge System Service

Float Bilge System Description

Description of bilge pumps, their location, and water sensor indicator.

Bilge System Adjustment and Testing

Information on adjustment and the indicator lights for bilge pumps.

Bilge System Removal Procedures

Steps for removing bilge pumps from the floats.

Bilge System Service and Checks

Serviceability of bilge pumps and checks for hoses and sensors.

Vent and Overfill Protection System Service

Vent and Overfill System Description

Description of the overfill relief door and its operation.

Vent System Adjustment and Testing

Information on cable length adjustment for spring tension.

Overfill Vent System Service

Service checks for cables, canvas deflector, and other parts.

Float Steering and Retract System Service

Water Rudder Steering and Retract System Description

Description of the manual and electric water rudder retract and steering systems.

Water Rudder System Adjustment

Rigging and tension adjustment for water rudder steering cables.

Water Rudder System Access and Removal

Information on accessing and removing water rudder system components.

Steering and Retract System Service

Inspection and replacement of pulley bearings and cables.

Wing and Control Surface Modifications

Wing and Control Surface Modifications Description

Details on vortex generators, finlets, and elevator servo tab modifications.

Wing and Control Surface Maintenance

Maintenance procedures for vortex generators, finlets, and servo tabs.

Auxiliary Instrument Panel

Auxiliary Instrument Panel Description

Description of the auxiliary instrument panel and its housed components.

Electrical System Schematics

Electrical System General Overview

Reference to electrical schematics for the auxiliary instrument panel and systems.

Float Hull Sheet Metal Repair

General Sheet Metal Repair Information

Reference to Wipaire's Structural Repair Manual for float skin repairs.

Float Hull Extrusion Repair

General Extrusion Repair Information

Reference to Wipaire's Structural Repair Manual for extrusion repairs.

Continued Airworthiness and Maintenance

Service Schedule and Lubricant Recommendations

Lists service intervals, recommended lubricants, and protection products.

Inspection Time Intervals Checklist

Checklist of inspections required at different hourly intervals.

Overgross Landing Inspection Checklist

Checklist for inspecting aircraft after an overgross landing.

Float Hardware Retorque and Replacement Checklist

Checklist for hardware retorque and replacement intervals and procedures.

Weight and Balance Procedures

AT-802 Fireboss Amphibian Weighing Procedures

Procedures for leveling the aircraft and calculating weight and balance.

Wipaire AT-802 Specifications

General IconGeneral
ManufacturerWipaire
ModelAT-802
TypeAgricultural Aircraft
EnginePratt & Whitney Canada PT6A-67AG
Max Takeoff Weight16, 000 lb (7, 257 kg)
Crew1
Power Output1, 600 shp
Wingspan59.25 ft (18.06 m)
Height13 ft 3 in (4.04 m)