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Wisconsin Air Cooled TRA-10D User Manual

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WISCONSIN
HEAVY DUTY ENGINES
INSTRUCTION BOOK AND PARTS LIST
MODELS TRA-10D, TR-10D
ISSUE MM-320-C
WORLD’S LARGEST BUILDERS OF HEAVY DUTY AIR COOLED ENGINES
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Wisconsin Air Cooled TRA-10D Specifications

General IconGeneral
ModelTRA-10D
Power Output10 HP
Fuel TypeGasoline
Cooling SystemAir Cooled
ManufacturerWisconsin Motors
Engine Stroke4-stroke
Engine Type4-cycle

Summary

General Engine Design Principles

Crankshaft Rotation Direction

Describes the clockwise rotation of the crankshaft and counter-clockwise PTO.

Engine Horsepower Specifications

Details engine power output based on atmospheric conditions and engine speed.

Lubrication System Overview

Explains the splash lubrication system using an oil dipper on the connecting rod.

Governor Functionality

Describes the centrifugal flyball governor that controls engine speed by varying throttle.

Starting and Operating Instructions

Service Classification of Engine Oil

Explains oil classification for engine service based on SAE viscosity and service type.

Fuel Requirements and Quality

Discusses fuel specifications, octane rating, and preventing gum deposits.

Fuel Pump Operation and Priming

Details how to prime the fuel pump and its optional nature.

Engine Starting Procedure

Outlines the step-by-step procedure for starting the engine.

Engine Warm-Up Period

Explains the importance of warming up the engine before applying load.

Engine Stopping Procedure

Describes the correct method for safely stopping the engine.

Carburetor Adjustment

Details the procedure for adjusting the main jet and needle valve.

Air Cleaner Maintenance

Instructions for cleaning and servicing the dry element air cleaner.

Crankcase Breather Function

Explains the breather valve's role in maintaining crankcase pressure.

Ignition Spark Check

Describes how to check the strength of the ignition spark.

Magneto Ignition System

Overview of the magneto ignition system components and function.

Battery Ignition System

Overview of the battery ignition system and its components.

Breaker Point Adjustment

Procedure for inspecting and adjusting breaker point gap.

Engine Timing Procedures

Instructions for setting the engine's ignition timing.

Static Timing Procedure

Steps for performing static timing using a timing light.

Magneto Service Instructions

Troubleshooting steps for the magneto ignition system.

Electrical Wiring Circuits

Diagrams and explanations of engine electrical wiring.

Motor-Generator Operating Instructions

How to operate the combination motor-generator unit.

Spark Plug Maintenance

Instructions for cleaning, gapping, and replacing spark plugs.

Restoring Engine Compression

Winter Storage Guidelines

Troubleshooting Engine Problems

Fuel Mixture Issues

Common problems related to fuel mixture for starting and operation.

Starting Difficulties

Identifies causes for hard starting and suggests remedies.

Compression Issues

Addresses potential causes of low or faulty engine compression.

Ignition System Problems

Troubleshoots ignition system faults causing no spark or misfires.

Engine Knocks and Overheating

Diagnoses causes of engine knocking and overheating.

Backfires Through Carburetor

Identifies reasons for engine backfiring into the carburetor.

Engine Misses and Surges

Troubleshoots engine misfires, surging, or galloping.

Engine Stops Unexpectedly

Lists common reasons for the engine to stop during operation.

Engine Disassembly and Reassembly

Accessory Removal Procedures

Instructions for removing engine accessories like muffler and motor-generator.

Fuel Tank Removal

Steps for removing the fuel tank and its bracket.

Starter Sheave and Flywheel Shroud

Procedures for removing the starter sheave and flywheel shroud.

Carburetor and Air Cleaner Removal

Instructions for removing the carburetor and air cleaner assembly.

Cylinder Head and Spark Plug Removal

Steps for removing the cylinder head and spark plug.

Valves and Seat Insert Removal

Procedures for removing valves, seat inserts, and retainer locks.

Valve Guide Servicing

Instructions for removing and pressing in new valve guides.

Flywheel Removal and Installation

Steps for loosening, removing, and mounting the flywheel.

Tappet Adjustment Procedure

How to check and adjust valve tappet clearance when cold.

Gear Cover Removal and Installation

Instructions for removing and reassembling the gear cover.

Connecting Rod and Piston Procedures

Steps for removing and installing the connecting rod and piston.

Camshaft and Valve Tappets

Procedures for removing the camshaft and handling valve tappets.

Compression Release Mechanism

Description of the automatic compression release and its operation.

Breaker Push Pin and Bushing

Inspection and replacement of the breaker push pin and bushing.

Crankshaft Removal and Installation

Steps for removing the crankshaft and woodruff key.

Stator Plate and End Play Adjustment

Adjusting crankshaft end play using stator plate gaskets.

Cylinder Servicing Procedures

Instructions for servicing the cylinder, including regrinding.

Testing Rebuilt Engine

Engine Operation and Governor Control

Governor System Explanation

Explains the function of flyweights and springs in the governor.

Governor Adjustment Procedure

Steps for positioning the governor lever and adjusting spring tension.

Engine Speed Setting

How to set and adjust engine speed using governor spring holes.

Repair Parts Ordering Information

Variable Speed Governor Control Assemblies

SK-1388 Motor-Generator Equipment

12 Volt Motor-Generator with Regulator

Details on the motor-generator unit, its regulator, and wiring.

Fuel Pump Maintenance and Repair

Zenith 68-7 Series Carburetor Systems

Product Warranty Information

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