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Wittenstein MRS Series - User Manual

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5022
-
D002420
11
5022-D002420 Revision: 11
MRS/MMSE/ARS/TPM
Rotating electrical machines
for use in areas with explosion hazards
Operating Manual

Table of Contents

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Summary

About this manual

Signal words

Defines signal words used for warnings and information.

Safety symbols

Illustrates safety symbols and their meanings.

Safety instruction design

Explains the structure of safety instructions.

Information symbols

Defines symbols for actions, results, and additional info.

Safety

EU directives and RoHS compliance

States compliance with EU directives and RoHS.

Dangers and general safety

General statement on motor safety and intended use.

Competent personnel requirements

Specifies requirements for competent personnel for ATEX environments.

Intended use in explosion areas

Defines the motor's intended application in explosion hazard areas.

Guarantee and liability exclusions

Lists conditions that void guarantee and liability.

Related documentation

Lists related documentation for the motor.

Critical safety instructions

Provides critical safety warnings for operating in hazardous areas.

Motor Description

General motor information

Lists applicable standards and regulations for motors.

Identification plate details

Explains the information found on the motor's identification plate.

Ex model specifications

Details specific Ex markings for motors used in hazardous areas.

Motor performance data

Provides technical performance specifications (speed, torque, power).

Temperature monitoring system

Explains PTC sensor monitoring for temperature protection.

Induced terminal voltage hazards

Warns about induced voltage during shaft rotation and generator operation.

Motor weight information

States where to find motor weight information.

Transport and Storage

Scope of delivery check

Instructions for checking delivery completeness and reporting issues.

Packaging disposal

Guidelines for disposing of packaging materials.

Safe transport guidelines

Safety warnings and guidelines for transporting the motor.

Motor storage conditions

Specifies conditions for storing the motor to maintain its integrity.

Assembly and Installation

Assembly preparation steps

Pre-assembly checks, cleaning, and component selection guidance.

Motor mounting procedures

Procedures for mounting MRS/MMSE and TPM+ motors.

Output shaft component mounting

Warnings and guidance for mounting components on the output shaft.

Electrical connection safety

Critical safety instructions for electrical connections in hazardous areas.

Startup and Operation

Operating safety and conditions

General safety and environmental conditions for startup.

Humidity and temperature limits

Specifies limit values for humidity and temperature during operation.

Vibration limits

Specifies limit values for vibration load during operation.

Shock load limits

Specifies limit values for shock load during operation.

Chemical resistance check

Advises checking chemical resistance before startup.

Holding brake operation and testing

Instructions for operating and testing the electrical holding brake.

ARS running-in behavior check

Procedures for checking running-in behavior specific to ARS motors.

General operation limits

General operational limits for radial forces and tilting moments.

PWM converter operation

Guidelines for operating motors with PWM converters.

Maintenance, Repairs, and Disposal

Maintenance work overview

General guidelines for maintenance tasks.

Safe cleaning procedures

Instructions for cleaning motors safely, avoiding explosive atmospheres.

Holding brake maintenance check

Procedures for regularly checking the holding brake function.

Monthly visual inspection

Recommendations for monthly visual checks of the motor.

ARS lubricant leakage check

Procedure for checking lubricant leakage on ARS motors.

Scheduled motor inspection

Specifies intervals for sending the motor for professional inspection.

Post-maintenance startup

Reminds to re-attach safety devices after maintenance.

Lubricant information

States that lubricant change is not necessary for this motor design.

Authorized repair policy

States that only authorized personnel can perform repairs.

Repainting safety warning

Warns against DIY repainting due to explosion risk.

Motor disposal guidelines

Instructions for proper disposal of the motor.

Malfunctions

Declarations of Conformity

Declaration MRSR064 A-030 C-4 D5 DF-EI0 GEG-NNN

EU Declaration of Conformity for a specific motor model.

Declaration MRSH064 A-105 C-9 D7 SF-RA0 PEG-NNN

EU Declaration of Conformity for a specific motor model.

Declaration TPM010 F-016 K-6 PB1-094 C-W4

EU Declaration of Conformity for a specific motor model.

Appendix

Machine mounting specifications

Provides mounting specifications for MRS/MMSE, TPM+, and ARS motors.

General mechanical tightening torques

Lists standard tightening torques for various thread sizes.

Corrosion-resistant screw torques

Lists tightening torques for corrosion-resistant screws.

Wittenstein MRS Series Specifications

General IconGeneral
CategoryIndustrial Equipment
ManufacturerWittenstein
TypeRotary Servo Reducer
Mounting PositionAny
SeriesMRS
Gearbox TypePlanetary
Housing MaterialAluminum
Protection ClassIP65
Backlash<1 arcmin to <3 arcmin