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Wittmann Battenfeld VM 60 R1040 - User Manual

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INSTRUCTION MANUAL
Read before using
the injection moulding machine
and keep nearby for reference.
VM R B8 PRODUCT LINE
VR2GBB8V00 0217

Table of Contents

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Summary

Preface

Liability; Warranty

Details the manufacturer's liability and warranty conditions.

Safety

Safety regulations

General safety regulations and legal compliance.

General information

General information about safety devices and machine operation safety.

Installation

Safety regulations and procedures for installation and handling.

Operation and maintenance

Safety precautions during operation and maintenance activities.

Safety instructions affecting personnel

Safety guidelines for personnel involved with the machine.

Safety regulations Hydraulics; pneumatics

Safety rules for hydraulic and pneumatic systems.

Safety regulations for the Modular Airmould System

Safety guidelines for the optional Modular Airmould system.

Safety regulations for moulding compounds

Safety precautions when processing moulding compounds.

Safety regulations for electrics

Safety rules for electrical installations and work.

Safety regulations for changing nozzle, screw and barrel

Safety guidelines for nozzle, screw, and barrel replacement.

Transport - Installation

Unloading

Safety instructions and methods for unloading the machine.

Transporting the machine

Information on handling and transporting the machine with monitoring systems.

Erecting the machine

Instructions for installing and leveling the machine.

Levelling the machine

Detailed instructions for leveling the machine using spirit levels.

Hydraulic system

Hydraulic oil preheating

Process of hydraulic oil preheating and temperature regulation.

Electrical equipment

Electrical installation

Guidelines for electrical installation and safety.

Checking the direction of rotation of the hydraulic pump’s drive

Procedure for verifying hydraulic pump drive direction.

Mould mounting

Preparation

Preparatory steps before mounting a mould.

Mould mounting

Step-by-step procedure for mounting a mould.

Clamping the mould to the clamping platen

Procedure for clamping the mould to the clamping platen.

Quick-action mould mounting system

Description and operation of the quick-action mould mounting system.

Checking the safety devices

Procedures for checking the functionality of safety devices.

Test run and interlock test

Steps for performing a test run and interlock test.

Structure and function

Clamping unit VM R

Detailed description and diagram of the VM R clamping unit.

Clamping unit VM

Detailed description and diagram of the VM clamping unit.

Central lubrication pump

Design and function of the central lubrication pump.

Injection unit

Technical description

Overview of the main components of the injection unit.

Adjusting the nozzle centre

Procedure for adjusting the nozzle center.

Basic requirement for changing the nozzle

Prerequisites for changing the nozzle.

Changing open nozzles

Procedure for changing open nozzles.

Replacing the Herzog needle shut-off nozzle of type SHP, spring-controlled

Procedure for replacing Herzog needle shut-off nozzles.

Changing the Fuchslocher needle valve nozzle

Procedure for changing Fuchslocher needle valve nozzles.

ENG pneumatic needle valve nozzle with integrated control cylinder

Procedure for replacing ENG pneumatic needle valve nozzles.

Dismantling the screw barrel; screw

Steps for dismantling the screw barrel and screw.

Dismantling the screw up to size 1330

Procedure for dismantling screws up to size 1330.

Dismantling the screw tip

Steps for dismantling the screw tip.

Operation

Initial start-up

Step-by-step guide for initial machine start-up.

Starting the machine after EMERGENCY STOP

Procedure to restart the machine after an emergency stop.

Test run without material

Steps for performing a test run without material.

Filling the material hopper

Instructions for filling the material hopper safely.

Test run with material

Procedure for performing a test run with material.

Shutting down the machine

Step-by-step guide for safely shutting down the machine.

Dismantling the mould

Steps for dismantling the mould.

Emptying the hydraulic system

Procedure for emptying the hydraulic system.

Emptying the cooling water supply

Steps for draining the cooling water supply.

Evacuating the compressed air system

Procedure for evacuating the compressed air system.

Disconnecting the electric system

Safety procedures for disconnecting the electrical system.

Maintenance

Maintenance chart

Schedule of maintenance tasks based on operating hours.

Oil change

Procedure and recommendations for changing hydraulic oil.

Changing the filter element

Procedure for changing the hydraulic filter element.

Wittmann Battenfeld VM 60 R1040 Specifications

General IconGeneral
BrandWittmann
ModelBattenfeld VM 60 R1040
CategoryIndustrial Equipment
LanguageEnglish

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