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Wolf Steel Condo Pack User Manual

Wolf Steel Condo Pack
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IOM
W415-1307 / B / 03.31.2017
9700539
IMPROPER INSTALLATION, ADJUSTMENT,
ALTERATION, SERVICE, OR MAINTENANCE
CAN CAUSE INJURY OR PROPERTY
DAMAGE. REFER TO THIS MANUAL.
INSTALLATION AND SERVICE MUST BE
PERFORMED BY A QUALIFIED INSTALLER,
SERVICE AGENCY, OR THE GAS SUPPLIER.
Wolf Steel Ltd�, 24 Napoleon Rd�, Barrie, ON, L4M 0G8 Canada /
103 Miller Drive, Crittenden, Kentucky, USA, 41030
Phone(866)820-8686•Fax(705)725-1150•www.napoleonheatingandcooling.com
•Email:hvac@napoleonproducts.com•
MANUFACTURERRESERVESTHERIGHTTODISCONTINUE,ORCHANGEATANYTIME,
SPECIFICATIONSORDESIGNSWITHOUTNOTICEANDWITHOUTINCURRINGOBLIGATIONS.
INSTALLATION AND OPERATING
INSTRUCTIONS
THRU-THE-WALL PACKAGED UNIT
THE HIGHEST EFFICIENCY THRU-THE-WALL
SELF CONTAINED HEATING & COOLING UNIT
CONFORMSTOANSI/ULSTD.1995,ANSISTD.Z21.47
CERTIFIEDTOCAN/CSASTD.C22.2NO.236,
CAN/CSASTD.2.3ANDCAN/CGASTD.2.17
INSTALLATION SHALL BE MADE IN
ACCORDANCE WITH THE REQUIREMENTS OF
THE LOCAL AUTHORITIES HAVING
JURISDICTION, AND WITH THE NATIONAL
FUEL GAS CODE, ANSI Z223.1 (LATEST
EDITION) AND THE NATIONAL ELECTRICAL
CODE IN THE UNITED STATES OR
CAN/CGA-B149.1 & .2 AND THE CANADIAN
ELECTRICAL CODE CSA C22.1 PART 1
(LATEST EDITION) IN CANADA.
ANY ALTERATION OF INTERNAL WIRING WILL
VOID CERTIFICATION AND WARRANTIES.
UNIT CONTAINS R-410A REFRIGERANT AND
POE COMPRESSOR OIL.
USE ONLY R-410A REFRIGERANT AND
APPROVED POE COMPRESSOR OIL.
PROPER SERVICE EQUIPMENT IS
REQUIRED. USE ONLY R-410A APPROVED
SERVICE EQUIPMENT.
FOR YOUR SAFETY, DO NOT STORE OR
USE GASOLINE OR OTHER FLAMMABLE
VAPORS AND LIQUIDS IN THE VICINITY OF
THIS OR ANY OTHER APPLIANCE. SUCH
ACTIONS COULD RESULT IN PROPERTY
DAMAGE, PERSONAL INJURY, OR DEATH.
ELECTRICAL SHOCK, FIRE OR EXPLOSION
HAZARD
FAILURE TO FOLLOW SAFETY WARNINGS
AND INSTRUCTIONS EXACTLY COULD
RESULT IN SERIOUS INJURY, DEATH OR
PROPERTY DAMAGE.
• Installationandservicemustbeperformedbyaqualied
installer,serviceagencyorthegassupplier.
• Beforeservicing,disconnectallelectricalpowertounit.
•
Whenservicingcontrols,labelallwirespriortodisconnecting.
Reconnectwirescorrectly.
• Verifyproperoperationafterservicing.
• Donotstoreorusegasolineorotherammablevaporsand
liquidsinthevicinityofthisoranyotherappliance.
• Afterinstallingtheunit,showuserlocationsofmainelectrical
disconnectswitchtoCondopackandhowtheunitcanbe
de-energizedusingswitch.
CAUTION
!
!
!
IMPORTANT
!
WHAT TO DO IF YOU SMELL GAS:
Donottrytolightanyappliance.
Donottouchanyelectricalswitch;donotuseanyphoneinyourunit.
Leavetheunitimmediately.
Immediatelycallyourgassupplierfromaneighbor’sphone.
Followthegassupplier’sinstructions.
Ifyoucannotreachyourgassupplier,calltheredepartment.
WARNING
!!
INSTALLER: PLEASEFAMILIARIZEYOURSELFWITHTHISMANUALBEFOREPROCEEDINGWITHTHE
INSTALLATION.LEAVETHISMANUALWITHTHEAPPLIANCEFORFUTUREREFERENCE.
CONSUMER:RETAINTHISMANUALFORFUTUREREFERENCE.
HIGH EFFICIENCY CONDENSING
GAS HEAT & ELECTRIC COOLING
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Wolf Steel Condo Pack Specifications

General IconGeneral
BrandWolf Steel
ModelCondo Pack
CategoryTemperature Controller
LanguageEnglish

Summary

General Safety and Warnings

Electrical Shock, Fire or Explosion Hazard

General warnings about electrical shock, fire, or explosion hazards.

Caution for Installation and Codes

Cautionary notes regarding installation and compliance with codes.

Procedure for Smelling Gas

Procedure to follow in case of smelling gas.

Model Nomenclature and Overview

Model Nomenclature Explanation

Explanation of the model designation codes for the unit.

Unit Overview and Installation

General description of the Condo Pack unit and its installation.

Safety Information and Symbols

Safety Symbols and Warnings Definitions

Defines DANGER, WARNING, CAUTION, IMPORTANT, and NOTE symbols.

Safety Rules for Unit Operation

General Safety Rules for Operation

Rules for safe operation, installation, and maintenance.

Storage Garage Installation Warning

Specific warning for installing the unit in a storage garage.

Applicable Codes and Standards

Installation Code Compliance

Requirements for installation according to national and local codes.

Electrical Connection Codes

Guidelines for electrical connections based on codes.

Information Sources for Codes

List of organizations providing code information.

Unit Installation Procedures

General Installation Overview

Description of unit shipment and initial checks.

Installation Location and Environment

Warnings about installing in unconditioned space and chemical exposure.

Unit Dimensions

Unit Location and Clearances

General Location Considerations

Guidelines for unit placement relative to other buildings.

Clearances for Multiple Units

Table detailing minimum distances for multiple units.

Venting Guidelines

Venting Requirements in Canada

Specific rules for vent termination locations in Canada.

Venting Requirements in USA

Specific rules for vent termination locations in the USA.

Caution on Vent Location Effects

Warnings about improper vent location causing damage or recirculation.

Minimum Clearances to Combustibles

Packaged Unit Preparation

General Preparation Notes

Notes on unit installation, code compliance, and outdoor installation.

Important Installation Requirements

Key requirements for unit installation, including height and clearances.

Wall Sleeve Assembly

Wall Sleeve Components List

List of parts included in the wall sleeve kit.

Important Note on Top Panel Bracket

Instruction regarding the use of the top panel bracket.

Wall Sleeve Bracket and Foam Installation

Support Bracket and Foam Placement

Instructions for attaching support brackets and filling gaps with foam.

Preparing for Unit Installation

Steps before installing the unit, including removing braces and applying gaskets.

Wall Sleeve Dimensions

Wall Sleeve Installation Procedure

Installing Wall Sleeve into Opening

Steps for installing the wall sleeve from inside or outside.

Important Sleeve Fastening Note

Emphasis on fastening the sleeve to the structural wall.

Final Sealing and Protrusion

Instructions for caulking, sealing, and ensuring proper sleeve protrusion.

Unit Support Structure

Platform Construction Requirements

Guidelines for building a support platform for the unit.

Important Flashing Note

Critical instruction on sealing the return air inlet.

Packaged Unit Installation

Sliding Unit into Wall Sleeve

Procedure for sliding the unit into the wall sleeve.

Optional Module Removal for Installation

Guidance on removing modules for easier installation.

Securing Unit and Sealing

Steps for securing the unit and sealing the exterior grille area.

Ductwork Requirements

Supply Air Ducting Guidelines

Rules for supply air duct connection and sizing.

Warning on Combustion Products in Ducts

Critical warning against mixing flue gases with air ducts.

Return Air Ducting Sealing

Instructions for sealing and securing return air ductwork.

Return Air Ducting and Unit Flashing

Return Air Duct Support and Flashing

Procedures for supporting and sealing the return air duct.

Condensate Drain Connection

Drain Hose and P-Trap Setup

Illustrated steps for connecting condensate drain hoses and priming P-traps.

Warning on Drain Fitting Caps

Critical warning about drain fitting caps and clamping.

Condensate Drain Operation and Best Practices

Priming Condensate Trap

Steps to add water to the condensate trap for operation.

Good Practice for Condensate Discharge

Recommendations for discharging condensate to atmosphere.

Bad Practice for Drain Hoses

Incorrect methods for connecting drain hoses.

Caution on Freezing Condensate

Warning about freezing condensate causing operational issues.

Venting and Combustion Piping

Gas Supply and Piping Requirements

Gas Connection Precautions

Important Gas Valve Connection Note

Warning about using backstop wrench to prevent valve strain.

Warning on Pressure Testing Gas Lines

Caution to disconnect gas valve during high pressure testing.

Gas Inlet Pressure Specifications

Maximum Inlet Pressure Limits

Limits for LP and Natural gas inlet pressures.

Warning on Gas Conversion Kits

Hazards associated with improper conversion kits.

Important Notes on Gas Conversion

Information on conversion requirements and fuel types.

Important Gas Piping Connection

Details on gas pipe size and grommet for sealing.

Leak Testing and Gas Line Purging

Gas Piping Leak Testing Methods

Approved methods for testing gas piping for leaks.

Gas Line Purging Procedure

Requirement to disconnect for pressure testing exceeding 1/2 psi.

Warning on Gas Leak Testing

Strict warning against using open flames for leak detection.

Conversions and Altitude Adjustments

High Altitude Gas Conversion

Capacity reduction for high altitude installations.

Natural to LP Gas Conversion Note

Procedure applicability note for gas conversion.

Manifold Pressure Adjustment

Setting Manifold Pressure Steps

Procedure for testing and setting gas manifold pressure.

Furnace Input Checking and Adjustment

Manifold Pressure Adjustment Procedure

Steps for adjusting manifold pressure and regulator.

Warning on Regulator Adjustments

Hazards of improper regulator adjustments.

Checking Furnace Input Value

Guidance on checking and adjusting furnace input based on gas heating value.

Electrical Work and Connections

General Electrical Safety Warning

Warning about electrical work by unqualified technicians.

Canadian and US Electrical Codes

Compliance with CSA and NEC electrical codes.

Operating Voltage and Wiring Diagram Location

Information on unit voltage and wiring diagram location.

Main Disconnect Switch Requirement

Mandatory requirement for a separate electrical circuit and disconnect.

Service Switch and Wiring Connections

Service Switch Installation Location

Guidelines for installing and labeling the service switch.

Unit Power Connection Details

Details on connecting the unit's power supply.

Wiring Diagrams

Heating (Upper Module) Wiring Diagram

Schematic showing electrical connections for the heating module.

Air Conditioner (Lower Module) Wiring Diagram

Blower Only (Lower Module) Wiring Diagram

Module Removal Procedures

General Module Removal Safety

Safety warning for electrical work during module removal.

Initial Steps for Module Removal

Turning off power and gas, removing doors and filters.

Air Conditioner Module Removal

Furnace Module Removal

Component Specifications and Operation

Low Voltage Wiring Guidelines

Recommendations for thermostat and control wiring.

Thermostat Installation Location

Guidance on optimal placement for the thermostat.

Blower Operation and Lubrication

Details on the blower motor and its lubrication.

Limit Control Function

Explanation of the fixed temperature limit control.

Cold Weather Operation Precautions

Precautions to prevent vent system ice blockage in cold weather.

Startup and Shutdown Procedures

Thermostat Compatibility and Blower Delay

Notes on thermostat types and blower operation delay.

Furnace Startup Procedure

Step-by-step guide for starting the furnace.

Important Drain Trap Priming Note

Mandatory step to prime the drain trap assembly.

Furnace Shutdown and AC Startup

Furnace Shutdown Procedure

Steps for shutting down the furnace.

Air Conditioning Startup Procedure

Steps for starting the air conditioning module.

Air Conditioner Outdoor Temperature Warning

Warning against operating AC below 55°F.

Air Flow and Temperature Rise Check

Importance of Proper Air Flow

Explanation of how airflow affects furnace operation and efficiency.

Temperature Rise Check Procedure

Steps to measure and verify temperature rise for correct airflow.

Air Flow Calculation and Cooling Adjustments

Calculating Air Flow / Capacity Check

Formula and method to calculate airflow and check capacity.

Cooling Chassis Adjustments and Checks

Notes on cooling chassis adjustments and wiring checks.

Maintenance Safety and General Rules

General Safety Rules for Maintenance

Rules for keeping the unit area clear and safe during maintenance.

Warning on Electrical Power Disconnect

Mandatory step to disconnect power before maintenance.

Caution on Servicing Controls

Advice to label wires before disconnecting controls.

Cooling Chassis and Air Filter Maintenance

Cooling Chassis Servicing

Information on servicing the cooling chassis and its components.

Air Filter Cleaning and Replacement

Instructions for cleaning or replacing the air filter.

Caution on Operating Without Filter

Warning against operating without an air filter.

Lubrication Requirements

Information regarding motor lubrication.

Gas Meter and Routine Maintenance

Gas Regulator Vent Maintenance

Importance of keeping gas regulator vents clear.

Warning on Vent Obstruction

Hazards of obstructed air vents on LP cylinders.

Recommended Maintenance Schedule

Quarterly and yearly maintenance tasks.

Annual Unit and Vent Inspection

Recommendation for annual inspection by a qualified technician.

Troubleshooting and Furnace Operation

Furnace Troubleshooting Flowchart

Sequence of operation and fault diagnosis for the furnace.

Air Conditioning Troubleshooting

System Charge Adjustment

Troubleshooting Low Head Pressure

Diagnosing and correcting issues with low head pressure.

Troubleshooting Low Suction Pressure

Diagnosing and correcting issues with low suction pressure.

Troubleshooting High Suction Pressure

Diagnosing and correcting issues with high suction pressure.

Refrigerant System Charge Adjustment

Procedure for adjusting system refrigerant charge.

Diagnostic Codes and Fault History

Status LED Diagnostic Codes

Interpreting LED codes for system faults.

Fault Code History Retrieval

How to access and clear stored fault codes.

High Wind Wedge Kit Installation

Replacement Parts Information

Ordering Replacement Parts

Information required when ordering replacement parts.

Cabinet Components Diagram

Diagram showing parts of the PSC condo pack cabinet.

PSC Cabinet Parts List

Air Conditioning Module Parts

CACM Parts List Details

Heating Module Parts Diagram

CCGM Heating Module Parts List

Owner's Service Information

Limited Condo Pack Warranty

Warranty Coverage Details

Details of the limited warranty for the Condo Pack unit.

Warranty Limitations and Exclusions

Conditions and exclusions not covered by the warranty.

Homeowner Reference for Warranty

Section for recording warranty-related information.