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Wolf Steel Continental C95 - B SERIES User Manual

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IOM
W415-1245 / B / 03.19.15
UM
PG
59
$10.00
Wolf Steel Ltd., 24 Napoleon Rd., Barrie, ON, L4M 0G8 Canada /
103 Miller Drive, Crittenden, Kentucky, USA, 41030
Phone (705)721-1212 • Fax (705)722-6031 • www.continentalheatingandcooling.com • hvac@napoleonproducts.com
ELECTRICAL SHOCK, FIRE OR
EXPLOSION HAZARD
Failure to follow safety warnings exactly
could result in serious inquiry, death or
property damage.
Improper servicing could result in
dangerous operation, serious injury, death
or property damage.
- Installation and service must be performed by a
quali ed installer, service agency or the gas supplier.
- Before servicing, disconnect all electrical power to
furnace.
- When servicing controls, label all wires prior to
disconnecting. Reconnect wires correctly.
- Verify proper operation after servicing.
-
Do not store or use gasoline or other ammable
vapors and liquids in the vicinity of this or any other
appliance.
- WHAT TO DO IF YOU SMELL GAS:
Do not try to light any appliance.
Do not touch any electrical switch; do not use
any phone in your building.
Leave the building immediately.
Immediately call your gas supplier from a
neighbours phone. Follow the gas supplier’s
instructions.
If you cannot reach your gas supplier, call the re
department.
!
WARNING
!
SAFETY INFORMATION
Patent Pending
MANUFACTURER RESERVES THE RIGHT TO DISCONTINUE,
OR CHANGE AT ANY TIME, SPECIFICATIONS OR DESIGNS
WITHOUT NOTICE AND WITHOUT INCURRING OBLIGATIONS.
INSTALLER: PLEASE FAMILIARIZE YOURSELF WITH VENTING/DRAINING SECTIONS OF
THIS MANUAL BEFORE PROCEEDING WITH THE INSTALLATION. LEAVE
THIS MANUAL WITH THE APPLIANCE FOR FUTURE REFERENCE.
CONSUMER: RETAIN THIS MANUAL FOR FUTURE REFERENCE.
INSTALLATION AND
OPERATING MANUAL
H1.3A
CERTIFIED TO ANSI Z21.47-2012 / CSA 2.3-2012
C95 - B SERIES
SINGLE STAGE MULTI POSITION HIGH EFFICIENCY
(CONDENSING) FORCED AIR GAS FURNACE

Table of Contents

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Do you have a question about the Wolf Steel Continental C95 - B SERIES and is the answer not in the manual?

Wolf Steel Continental C95 - B SERIES Specifications

General IconGeneral
EfficiencyUp to 95% AFUE
Vent TypeDirect Vent
Blower MotorVariable Speed
Fuel TypeNatural Gas or Propane
Input BTU95, 000 BTU
WarrantyLifetime Heat Exchanger

Summary

SAFETY INFORMATION

ELECTRICAL SHOCK, FIRE OR EXPLOSION HAZARD

Warning about electrical shock, fire, or explosion hazards and consequences of improper actions.

WHAT TO DO IF YOU SMELL GAS

Step-by-step instructions to follow immediately if a gas leak is detected.

INTRODUCTION

SAFETY SYMBOLS AND WARNINGS

DANGER

Indicates an imminently hazardous situation resulting in death or serious injury if not avoided.

WARNING

Indicates a potentially hazardous situation resulting in death or serious injury if not avoided.

CAUTION

Indicates a potential hazardous situation resulting in minor or moderate injury if not avoided.

FOR YOUR SAFETY

Important safety instructions regarding flammable liquids, gas, and proper installation.

SAFETY RULES

CODES

FURNACE DIMENSIONS AND CLEARANCES

TABLE A - FURNACE DIMENSIONS

Provides physical dimensions for various furnace models.

TABLE B - MINIMUM CLEARANCES TO COMBUSTIBLE MATERIALS

Specifies required clearances to combustible materials for safe installation.

FURNACE SIZING

TABLE 1 - RANGE OF TEMPERATURE RISE

Specifies the acceptable temperature rise range for furnace models.

LOCATION OF UNIT

GENERAL GUIDELINES

Provides general guidelines for selecting a suitable location for the furnace.

OTHER CONSIDERATIONS

Discusses factors affecting furnace location, such as chemical compounds in air.

INSTALLATION POSITIONS

UPFLOW INSTALLATION

Vent positioning, pressure switch, and drain locations for upflow installation.

HORIZONTAL INSTALLATION

Vent positioning, pressure switch, and drain locations for horizontal installation.

NON-SUSPENDED INSTALLATION

Maintaining clearances to combustibles for non-suspended installation.

SUSPENDED INSTALLATION

Method for suspending the furnace and maintaining clearances.

DOWNFLOW INSTALLATION

Vent positioning, pressure switch, and drain locations for downflow installation.

AIR CONDITIONING CONSIDERATIONS

COMBUSTIBLE CLEARANCES

DUCTWORK

DUCTWORK STEPS

VENTING AND COMBUSTION PIPING

ACCEPTABLE MATERIALS IN CANADA

Lists approved vent piping materials and fittings for installations in Canada.

ACCEPTABLE MATERIALS IN UNITED STATES

Lists approved vent piping materials and fittings for installations in the United States.

VENT DRAIN OPTION

COMBUSTION AIR REQUIREMENTS

NON-DIRECT VENT INSTALLATIONS

Discusses using indoor air for combustion and ventilation.

DETERMINING COMBUSTION AIR

CASE 1: UNCONFINED SPACE

Determines combustion air requirements for furnaces in unconfined spaces.

CASE 2: CONFINED SPACE

Details combustion air requirements for furnaces in confined spaces.

VERTICAL AIR SUPPLY (CASE 3)

TABLE 2 - VERTICAL AIR SUPPLY (CASE 3)

Table showing minimum free areas and pipe sizes for vertical air supply.

HORIZONTAL AIR SUPPLY (CASE 4)

TABLE 3 - HORIZONTAL AIR SUPPLY (CASE 4)

Table showing minimum free areas and pipe sizes for horizontal air supply.

CONNECTION TO FURNACE NON-DIRECT VENT

Instructions for connecting combustion air inlet for non-direct vent.

VENTING GUIDELINES

VENT TERMINATION

TABLE 4 - DIRECT AND NON-DIRECT VENT LENGTHS

Maximum allowable vent lengths based on pipe size and elbows.

EQUIVALENTS

Provides equivalent lengths for various types of elbows.

VENT TERMINATION LOCATION

IN CANADA

Specifies vent termination restrictions for Canada.

IN UNITED STATES

Specifies vent termination restrictions for the United States.

FURNACE VENTING INSTALLATIONS

NON-DIRECT VENT INSTALLATION

Instructions for non-direct vent installation with indoor combustion air.

DIRECT VENT INSTALLATION

Advantages and instructions for direct vent installation with outdoor combustion air.

COMBUSTION AIR

Details on combustion air supply for direct and non-direct vent furnaces.

TERMINATIONS

COMBUSTION AIR

Describes horizontal and vertical termination for combustion air intake.

EXHAUST

Describes horizontal and vertical termination for exhaust piping.

CONCENTRIC VENTING KIT

Information on using concentric venting kits for single penetration.

CONCENTRIC VENT TERMINATION INSTALLATION INSTRUCTIONS

Instructions for installing concentric vent termination kits.

LOCATION

Avoiding terminal locations that cause recirculation or stagnation.

MULTIPLE VENTING

DIRECT VENT TERMINAL CLEARANCES

Clearance Above Grade

Clearance requirements above grade, veranda, porch, deck, or balcony.

Clearance to Operable Window/Door

Clearance requirements to operable windows or doors.

Clearance to Closed Window

Clearance requirements to permanently closed windows.

Vertical Clearance to Ventilated Soffit

Vertical clearance to ventilated soffits above the terminal.

Clearance to Unventilated Soffit

Clearance requirements to unventilated soffits.

Clearance to Outside Corner

Clearance requirements to outside corners.

Clearance to Inside Corner

Clearance requirements to inside corners.

Clearance to Meter/Regulator Assembly Sides

Clearance to meter/regulator assembly sides.

Clearance to Service Regulator Vent Outlet

Clearance to service regulator vent outlets.

Clearance to Mechanical Air Supply Inlet

Clearance to mechanical air supply inlets.

Clearance Above Public Sidewalks/Driveways

Clearance above public sidewalks and driveways.

Clearance Under Veranda/Porch/Deck/Balcony

Clearance under verandas, porches, decks, or balconies.

NON-DIRECT VENT TERMINAL CLEARANCES

Clearance Above Grade

Clearance requirements above grade, veranda, porch, deck, or balcony.

Clearance to Operable Window/Door

Clearance requirements to operable windows or doors.

Clearance to Closed Window

Clearance requirements to permanently closed windows.

Vertical Clearance to Ventilated Soffit

Vertical clearance to ventilated soffits above the terminal.

Clearance to Unventilated Soffit

Clearance requirements to unventilated soffits.

Clearance to Outside Corner

Clearance requirements to outside corners.

Clearance to Inside Corner

Clearance requirements to inside corners.

Clearance to Meter/Regulator Assembly Sides

Clearance to meter/regulator assembly sides.

Clearance to Service Regulator Vent Outlet

Clearance to service regulator vent outlets.

Clearance to Mechanical Air Supply Inlet

Clearance to mechanical air supply inlets.

Clearance Above Public Sidewalks/Driveways

Clearance above public sidewalks and driveways.

Clearance Under Veranda/Porch/Deck/Balcony

Clearance under verandas, porches, decks, or balconies.

ROUTING OPTIONS

EXHAUSTER ROTATION AND PRESSURE SWITCH MOUNTING

Instructions for rotating the exhauster and mounting pressure switches.

TABLE 5 - EXHAUSTER ORIENTATION

Table showing exhauster orientation for different furnace positions.

CONDENSATE DRAINS

PREPARATIONS FOR VENT AND DRAINING OPTION

Steps for preparing vent and drain options for installation.

UPFLOW VENT AND DRAINING OPTION

HORIZONTAL VENT AND DRAINING OPTIONS

DOWNFLOW VENT AND DRAINING OPTION

DRAIN HOSE INSTALLATION

DRAIN PIPING

Guidelines for conveying condensate from the drain trap assembly.

PRIMING CONDENSATE TRAP

ALTERNATE CONDENSATE DRAIN PIPING INSTALLATION

Alternative methods for installing condensate drain piping using PVC or CPVC.

CONDENSATE NEUTRALIZERS

GAS SUPPLY AND PIPING

GAS SUPPLY

Information on gas supply requirements and conversion to LP gas.

GAS PIPING

Guidelines for gas piping installation in Canada and the United States.

GAS INLET PRESSURE

LEAK TESTING

PURGING GAS LINES

CONVERSIONS

HIGH ALTITUDE CONVERSION

Specifications and requirements for high altitude conversion.

TABLE 6 - HIGH ALTITUDE SPECIFICATIONS

Table of orifice sizes for high altitude natural gas and LP gas.

NATURAL TO LP GAS

Information on converting the furnace from natural gas to LP gas.

CONVERSION STEPS

Steps for converting the furnace from natural gas to LP gas.

CHECKING INLET GAS PRESSURE

WHITE-RODGERS 36J24-214/36J24-218P1 GAS VALVE

Procedure for checking inlet gas pressure on specific gas valve models.

SETTING MANIFOLD GAS PRESSURE

WHITE-RODGERS 36J24-214 GAS VALVE

Procedure for setting manifold gas pressure on specific gas valve models.

CHECKING FURNACE INPUT

ELECTRICAL SPECIFICATIONS

ELECTRICAL WIRING AND CONNECTIONS

Guidelines for electrical supply compatibility and wiring connections.

FIGURE 31 - ELECTRICAL CONNECTIONS

Diagram showing electrical connections and Molex connector.

FIGURE 32A - INTEGRATED FURNACE IGNITION CONTROL

Diagram of the integrated furnace ignition control board.

FURNACE CONNECTION

LOW VOLTAGE WIRING

THERMOSTAT LOCATION

Guidelines for selecting an optimal location for the thermostat.

FIGURE 33 - THERMOSTAT CONNECTION DIAGRAM

Diagram illustrating thermostat wiring connections.

OPTIONAL ACCESSORIES

ELECTRONIC AIR CLEANER

Information on connecting an electronic air cleaner to the furnace.

POWER HUMIDIFIER

Information on connecting a power humidifier to the furnace.

EMERGENCY HEAT MODE, X13 ECM BLOWER MOTOR

Procedure for temporary replacement of X13 ECM blower motor.

STARTUP PROCEDURES

TO START THE FURNACE

Step-by-step instructions for starting the furnace.

TO SHUT DOWN THE FURNACE

SEQUENCE OF OPERATION

AIR FLOW

TABLE 1 - RANGE OF TEMPERATURE RISE

Specifies the acceptable temperature rise range for furnace models.

TEMPERATURE RISE CHECK

Procedure for checking and measuring the temperature rise.

CALCULATING AIR FLOW

CONTINUOUS FAN OPERATION

MAINTENANCE AND TROUBLESHOOTING

AIR FILTER

Instructions for inspecting, cleaning, or replacing the air filter.

LUBRICATION

Information regarding lubrication of motor bearings.

TROUBLESHOOTING FLOWCHART

DIAGNOSTIC CODES FOR STATUS LED

FAULT CODE HISTORY

WIRE DIAGRAM FOR SINGLE STAGE FURNACE

SINGLE STAGE FURNACE WITH PSC

Wiring diagram for single stage furnaces with PSC motors.

SINGLE STAGE FURNACE WITH X13

WARRANTY

REPLACEMENT PARTS LIST

FURNACE COMPONENTS

LEGEND

Key to identify furnace components shown in Figure 2.

SERVICE HISTORY