Woodcraft 77A36 - User Manual

Woodcraft, 406 Airport Industrial Park, P.O. Box 1686, Parkersburg, WV 26102-1686
© 2010 by Woodcraft, LLC. “Helping You Make Wood Work” is a registered trademark of Woodcraft, LLC.
1. Cutting Blanks
Cut wooden blanks to measure ½" x ½" x the length of the brass
tube plus approximately ¼".
2. Drilling Blanks
Using a 7mm drill bit (123306), center and bore a hole through
the complete length of the blank.
3. Gluing Blanks to Tubes
See General Instructions for details.
4. Sanding Blanks to Length
See General Instructions for details.
5. Mandrel Preparation
See General Instructions for details.
Slide a bushing (06R03) onto the mandrel. Slide the first blank
onto the mandrel followed by another bushing, the second blank
and the last bushing. Secure the blanks with the mandrel nut and
washer.
6. Turning the Blanks
See General Instructions for details.
7. Finishing the Blanks
See General Instructions for details.
8. Pen Assembly
All parts should be press fit with a machinists type vise. Protect all
plated metal parts from scratches by covering with a cloth or thin
pad before placing in vise.
1. Gently press the pen clip/cap (1/5) into the upper barrel (3).
2. Install the tip (7) into the lower barrel (6).
3. Insert the pen twist mechanism (8) threaded end out into the
lower barrel (6) until the small indentation is just covered. See
“Special Instructions” for additional installation information.
4. Slide the brass ring (4) down the pen mechanism until it meets
the lower barrel (6).
5. Insert and screw the pen mechanism (2) into place.
6. Press the upper barrel (3) down the pen mechanism until it is
seated with the brass ring (4).
77A36
08/31/10
Revised
2
Mandrel
Product #123052, 123053, 123059, 123060, 123080, 123087,
123320, 123325, 123330, 123335, 124637, 124638, 124644,
124645, 124651, 124658, 141655, 141656, 141657, 142414,
142415, 142416, 142505, 142506, 142507, 147074, 147075,
148778, 822947
Slim Style Pen & Pencil Kits

Summary

Slim Style Pen & Pencil Kits Assembly

Cutting Blanks

Cut wooden blanks to measure 1/2" x 1/2" x the length of the brass tube plus approximately 1/4".

Drilling Blanks

Using a 7mm drill bit, center and bore a hole through the complete length of the blank.

Gluing Blanks to Tubes

See General Instructions for details on attaching blanks to tubes.

Sanding Blanks to Length

See General Instructions for details on trimming blanks to the correct length.

Mandrel Preparation

Slide bushings and blanks onto the mandrel, securing them with a nut and washer.

Turning the Blanks

See General Instructions for details on shaping the blanks on a lathe.

Finishing the Blanks

See General Instructions for details on applying finishes to the blanks.

Pen Assembly

Assemble pen components by press fitting parts, protecting metal from scratches.

Pencil Assembly and Special Instructions

Pencil Assembly

Guide for pressing components like the brass insert, clip/cap, and center ring into barrels.

Special Instructions for Pen Refills

Guidance on fitting twist mechanisms and refill tips for precise extension and retraction.

Woodcraft 77A36 Specifications

General

Brand	Woodcraft
Model	77A36
Category	Accessories
Language	English