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Woodward 2301E-ST User Manual

Woodward 2301E-ST
126 pages
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Product Manual 26694
(Revision C, 11/2018)
Original Instructions
2301E-ST Digital Electronic Load Sharing
& Speed Control for Small Steam Turbines
Installation and Operation Manual
See Chapter 1 for part numbers/applications
Released

Table of Contents

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Woodward 2301E-ST Specifications

General IconGeneral
Actuator TypeElectric
MountingPanel mount
Control FunctionSpeed
Power Supply20–30 Vdc
Operating Temperature-40°C to +70°C

Summary

Warnings and Notices

Safety Information and Precautions

Details safety alert symbols, LOTO, hazards, and required PPE.

Electrostatic Discharge Awareness

Handling Precautions

Guidelines to prevent damage to static-sensitive electronic components.

Regulatory Compliance

European Compliance

Listings for CE Marking, Low Voltage Directive, ATEX, and EMC.

North American Compliance

CSA certification for hazardous and ordinary locations.

Marine Compliance

Rules from American Bureau of Shipping, Bureau Veritas, CCS, DNV-GL, Lloyd's Register.

Other International Compliance

Compliance standards for Nippon Kaiji Kyokai, RINA, Australia/New Zealand.

Special Conditions for Safe Use

Specific installation requirements for safe operation, including enclosure and wiring.

Chapter 1. General Information

Product Description

Overview of the 2301E-ST digital control for steam turbines.

Applications

Details the control's function for single-valve steam turbines and configuration options.

References

Lists related Woodward publications for additional product information.

Chapter 2. Installation

Installation Overview

Covers power requirements, environmental precautions, and location selection for the control.

Wiring Diagrams

Illustrates plant wiring for 2301E-ST, including diagrams and notes.

Electrical Connections and Shielding

Details wiring practices, grounding, and EMI considerations for proper electrical connections.

Terminal Connections and Indicators

Explains LED status, power supply, and transformer input connections.

Signal and Discrete Input Connections

Describes connections for load sharing lines, discrete inputs, and control logic contacts.

Speed Control and Input Contacts

Details operation of start/unload, raise speed, and lower speed discrete input contacts.

Input/Output Signal Interfaces

Explains configuration and connection of contact inputs, actuator output, and analog inputs.

Speed Sensor and Relay Outputs

Details connection and configuration of speed sensors and programmable relay driver outputs.

Communication Ports

Describes RS-232 and RS-422 serial communication ports for configuration and data transfer.

Installation Check-out Procedure

Outlines steps for visual inspection and checks before control start-up adjustments.

Chapter 3. Service and Configuration Procedures

Control Assistant PC Interface

Explains the use of Control Assistant software for tuning and configuring the control.

Configure Menu Overview

Overview of the control's Configure menus for settings and adjustments.

Configure A**SPD, LOAD, STRT OPTIONS**

Details parameters for speed, load, and start options configuration.

Configure B**DISCRETE IN OPTIONS**

Explains configuration of discrete input functions for terminal inputs.

Configure C**DISCRETE OUT OPTIONS**

Details configuration of discrete output functions for relay drivers.

Configure D**ANALOG INPUT OPTIONS**

Explains configuration for analog input functions and types.

Configure E**ACTUATOR OUT OPTIONS**

Details configuration of actuator output types and driver inversion.

Save and Reset Control

Procedure for saving configuration changes and resetting the control.

Service Menu Overview

Overview of the control's Service menus for monitoring and adjustments.

Service Analog Input Monitoring

Displays real-time analog input and turbine status information.

Service Load Monitoring

Monitors generator load control status and related information.

Service Shutdown Status

Displays the status of various shutdown conditions and causes.

Service Alarm Status

Shows current alarm conditions and identifies the first detected alarm.

Service Speed Dynamics Tuning

Allows tuning of dynamic adjustments affecting turbine stability and transient performance.

Service Remote Speed Control

Configures remote speed control logic via analog input or Modbus.

Service Speed Setting

Sets up turbine speed set points, including idle, rated, and governor limits.

Service Process Control

Enables control of system processes related to turbine speed or load.

Service Overspeed Test

Allows operators to test turbine overspeed protection logic and circuitry.

Service MPU Override Settings

Configures logic for overriding MPU failure indications.

Service Synchronizer Setup

Sets up the synchronizer logic for generator synchronization.

Service Valve Limiter Set

Configures parameters for limiting actuator valve travel.

Service Load Sensor and Droop

Sets up generator load control parameters and droop adjustments.

Service Actuator Linearization

Linearizes the actuator/valve response curve for accurate control.

Service Actuator Calibration

Guides the calibration of the actuator or valve travel.

Service Analog I/O Settings

Calibrates analog inputs and selects parameters for analog output.

Service Discrete Output Settings

Configures discrete output functions and level switch settings for relays.

Service Discrete I/O Status Display

Displays the status of discrete inputs and outputs for monitoring.

Service Hardware Output Test

Tests analog and relay outputs by forcing signals.

Service COM Port (232)

Configures the serial port for Control Assistant and Toolkit communication.

Service Application Information

Displays application software information, including part numbers and revisions.

Service Modbus Communication Port

Configures the serial port for Modbus communication.

Chapter 6. Troubleshooting

Troubleshooting Introduction

Provides guidance for isolating control, actuator, or plant wiring problems.

Control Start-up Diagnostics

Explains the boot code execution, status LEDs, and self-test diagnostics during power-up.

Control Test and Calibration

Outlines general checks, discrete input/output verification, and calibration procedures.

Prime Mover Start-up Issues

Addresses issues like no voltage, incorrect polarity, or faulty actuators preventing start.

Actuator Responsiveness and Shutdown Causes

Troubleshoots actuator response, linkage problems, and identifies shutdown causes.

Speed Sensor and Control Faults

Diagnoses speed sensor issues and control failures.

Start-up Overspeed and Dynamics

Addresses overspeed during starts, ramp rates, speed settings, and dynamic adjustments.

Rated Speed Overspeed and Instability

Troubleshoots overspeed at rated speed and control instability due to wiring or linkage.

Load Sharing and Isochronous Speed Issues

Addresses problems with load sharing between units and maintaining constant speed in isochronous mode.

Chapter 7. Communications

Modbus Communication Overview

Introduces Modbus protocol, master/slave operation, and communication modes.

Modbus Frame and Function Codes

Defines Modbus message frame structure and supported function codes.

Port Adjustments and Modbus Addresses

Details port settings and Modbus addresses for Boolean data.

Analog Communication and Commands

Explains Modbus handling of analog data and control commands for shutdown/start.

More Modbus Information

Provides resources for detailed Modbus protocol information and registration.

Chapter 8. Product Support and Service Options

Product Support Options

Lists options for resolving installation or performance issues with Woodward products.

OEM and Partner Support

Outlines support from Original Equipment Manufacturers and Woodward Business Partners.

Product Service Options

Factory options for product servicing including replacement, repair, and remanufacture.

Returning Equipment for Repair

Procedures and information required for returning equipment for repair.

Packing a Control for Shipment

Guidelines for safely packing controls for return shipping.

Technical Assistance

Information needed when contacting technical support for assistance.

Appendix A. Service/Configuration Chart

Revision History

Declarations

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