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Woodway 4Front Service Manual

Woodway 4Front
97 pages
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Motorized Performance & Fitness
Treadmills
Includes servicing
information on
the models:
4Front
Desmo
ELG
Mercury
Path
Pro
Pro XL
Desmo, Mercury, and
Path models built after
Jan. 2003 and contain-
ing a Brushless Motor
System
Service Manual
05/2016 SM-MT-EN-02

Table of Contents

Other manuals for Woodway 4Front

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Woodway 4Front Specifications

General IconGeneral
Running Surface22" x 68" (55 cm x 173 cm)
DisplayTouchscreen
User Capacity400 lbs
Slat BeltYes
Speed Range0 - 12.5 mph
Incline Range0% - 15%
ProgramsMultiple built-in programs
MotorNone (self-powered)

Summary

Safety

Important Safety Instructions

Critical guidelines for safe operation and user protection.

Description of Warning Notices

Explanation of signal words and hazard classifications used in the manual.

Safety Notices on Device

Details specific safety labels and their meanings attached to the treadmill.

Introduction

Servicing Instructions Information

Overview of safe servicing procedures and manual usage.

Limitation of Liability

Legal disclaimers regarding product use and manufacturer responsibility.

Copyright Information

Information on intellectual property rights and content usage restrictions.

Replacement Parts Information

Recommendations and guidelines for using original replacement parts.

Customer Service Contact

Information on how to contact WOODWAY for service and support.

EC Declaration of Conformity

Document confirming product compliance with European directives and standards.

Technical Specifications

Treadmill ON/OFF Procedure

Steps for powering the treadmill on and off using the main switch.

Understanding the Name Plate

Details found on the treadmill's serial number and specification plate.

Electrical Requirements by Region

Specifies voltage, frequency, and outlet compatibility for North America, UK, and Germany.

Parts Description

Interface Board Components and Functions

Identifies connectors, LEDs, and functions of the interface board.

Drive Board Details and Diagnostics

Explains drive boards, wiring, diagnostic lights, and fault indicators.

Brushless Motor and Controller Specs

Technical specifications for the brushless motor and its controller/drive.

Assembly Instructions

Preparation for Assembly

General steps and notes for preparing the treadmill for assembly.

4Front Model Assembly

Step-by-step guide for assembling the 4Front treadmill model.

Desmo Model Assembly

Step-by-step guide for assembling the Desmo treadmill model.

ELG Model Assembly

Guidance for assembling the ELG treadmill model.

Mercury/Path Model Assembly

Step-by-step guide for assembling Mercury and Path treadmill models.

Pro/Pro XL Model Assembly

Step-by-step guide for assembling Pro and Pro XL treadmill models.

Parts Replacement Procedures

How to Order Replacement Parts

Process for ordering genuine WOODWAY replacement parts.

Treadmill Display Replacement

Instructions for removing and installing treadmill display units for various models.

Display-to-Interface Cable Replacement

Steps for replacing the cable connecting the display to the interface board.

Side Cover Replacement

Procedure for removing and reinstalling the treadmill side covers.

Motor Control Board Replacement

Detailed steps for replacing the motor control board.

Interface Board Replacement

Instructions for removing and installing the treadmill interface board.

Speed/Incline Control Replacement

Procedure for replacing the speed and incline control assembly.

Side Switch Assembly Replacement

Steps for replacing the side switch assembly on the handrail.

Foot Assembly Replacement

Instructions for replacing the treadmill support feet.

Contact Heart Rate Sensor Replacement

Procedure for replacing the contact heart rate sensors.

Handrail Replacement

Detailed steps for removing and installing the treadmill handrails.

Drive Shaft Replacement

Instructions for replacing the treadmill drive shaft assembly.

Idler Shaft Replacement

Procedure for replacing the treadmill idler shaft.

Brushless Motor Replacement

Comprehensive guide for replacing the brushless motor.

Running Belt Replacement

Step-by-step instructions for replacing the treadmill running belt.

Calibration Procedures

Understanding Treadmill Display Types

Identifies different display types for calibration instructions.

Calibrating the Elevation System

Steps to adjust and calibrate the treadmill's incline system.

Calibrating the Speed Settings

Procedure for adjusting and calibrating the treadmill's speed accuracy.

Calibrating Belt Movement

Instructions for adjusting and correcting treadmill belt drift.

Troubleshooting Guide

Power-On and No Power Issues

Diagnosing and resolving problems related to the treadmill not powering up.

Display Malfunctions

Troubleshooting steps for display problems like no output or irregular flashing.

Running Surface Belt Problems

Addressing issues where the running belt is stuck, difficult to move, or moves incorrectly.

Incline System Problems

Diagnosing and fixing issues related to incline motor noise or incorrect operation.

Squeaking Sounds and Vibrations

Identifying and resolving common noise and vibration issues.

Understanding and Resolving Error Codes

Explains common error codes and their corresponding troubleshooting steps.

Cleaning and Maintenance

General Cleaning and Inspection

Routine procedures for cleaning and inspecting the treadmill for longevity.

Lubrication Guidelines

Procedures for lubricating bearings, drive axles, belts, and incline systems.

Warranty Information

Maintenance Report Log

Disposal Notice

Appendix

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