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Woodway
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PRO XL
Woodway PRO XL Service Manual
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Motorized P
erformance
& Fitness
Treadmills
Includes servicing
information on
the models:
4Front
Desmo
ELG
Mercury
Path
Pro
Pro XL
Desmo, Mercury, and
Path models built after
Jan. 2003 and contai
n-
ing a Brushless Motor
System
Service Manual
05/2016
SM
-
MT
-
EN
-
02
2
Table of Contents
Table of Contents
3
Safety
7
Important Safety Instructions
7
Description of Warning Notices
9
Safety Notices on Device
10
4Front
10
Desmo / ELG / Mercury / Path / Pro / Pro XL
11
Introduction
13
Servicing Instructions Information
13
Limitation of Liability
13
Copyright
14
Replacement Parts
14
Customer Service
15
EC Declaration of Conformity
16
Technical Specifications
17
Turning the Treadmill ON/OFF
17
Name Plate
17
Electrical Specifications
18
North America
18
Germany
19
Parts Description
20
Interface Board
20
Circuit Board Connectors
21
ESI Interface Board Explanation
22
Drive Boards
23
Wiring Connections
24
Diagnostic Lights
24
Encoder Connector (P1)
25
Control Connector (P2)
25
Calibration Buttons
25
Brushless Motor/Drive
28
Brushless Motor
28
Brushless Motor Controller/Drive
29
Assembly Instructions
29
Preparation
29
4Front
30
Desmo
33
Elg
36
Mercury, Path
36
Pro/Pro XL
41
Parts Replacement
44
Ordering Parts
44
Display Replacement
44
Desmo
45
Mercury/Path
46
Display-To-Interface Cable Replacement
47
Side Cover Replacement
48
Motor Control Board Replacement
49
Interface Board Replacement
51
Speed/Incline Control Replacement
52
Side Switch Assembly Replacement
53
Foot Assembly Replacement
54
Contact Heart Rate Replacement
55
Handrail Replacement
57
Drive Shaft Replacement
59
Idler Shaft Replacement
61
Brushless Motor Replacement
64
Running Belt Replacement
67
Calibration
69
Calibrating the Elevation
71
Calibrating the Speed
72
Calibrating Belt Movement
72
Troubleshooting
73
No Power
73
Display Problems
74
Running Surface Belt Problems
74
Incline Problems
75
Squeaking Sounds
76
Vibrations
76
Error Codes
76
Cleaning and Maintenance
78
General
78
Lubrication
78
Bearings
78
Running Surface Belt, Drive Axle
79
Toothed Belts
80
Incline System
80
Warranty Information
81
Maintenance Report
82
Disposal Notice
83
Table of Figures
84
Appendix
85
Other manuals for Woodway PRO XL
User Manual
136 pages
Operating Manual
80 pages
Translation Of The Original Operation Manual
110 pages
Owner's Manual
83 pages
5
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Woodway PRO XL Specifications
General
Slat Belt
Yes
Speed Range
12.5 mph
Incline Range
0 -
Motor
4 HP Continuous Duty
Programs
Multiple pre-set programs
Heart Rate Monitoring
Contact
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