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Worcester greenstar heatslave 18 User Manual

Worcester greenstar heatslave 18
48 pages
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GREENSTAR HEATSLAVE
18/25
FLOOR STANDING OIL-FIRED CONDENSING COMBINATION BOILER
CONVENTIONAL FLUE & ROOM SEALED FLUE
FOR OPEN VENT AND SEALED CENTRAL HEATING SYSTEMS WITH DOMESTIC MAINS FED HOT
WATER
THE APPLIANCE IS FOR USE WITH 28 SECOND KEROSENE
ONLY
8-716-106-252a (03.05)
INSTRUCTION MANUAL
INSTALLATION COMMISSIONING
& SERVICING
GB
Patent pending:
Application number 0327645.8
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Worcester greenstar heatslave 18 Specifications

General IconGeneral
BrandWorcester
Modelgreenstar heatslave 18
CategoryBoiler
LanguageEnglish

Summary

Safety and Regulations

Safety Precautions

General safety rules for handling and operating the appliance, covering oil, health, materials, and modifications.

Installation Regulations

Guidance on compliance with British Standards and building regulations for appliance installation.

Appliance Information

General Information

Overview of the standard package including the boiler, literature pack, and condensate trap kit.

Technical Data

Detailed specifications for central heating, DHW, flue, pipework, electricals, and boiler dimensions.

Layout and Components

Diagram and list identifying all physical parts of the boiler for installation and servicing reference.

Pre-Installation

Cleaning Primary Systems

Procedure for flushing heating systems before boiler installation to prevent damage and ensure efficiency.

Mains Supplies

Requirements for electrical and water supply, including pressure, bonding, and safety considerations.

Water Systems and Pipework

Details on open vent and sealed systems, connections, valves, and pipework requirements.

Condensate and Pressure Relief Pipework

Guidelines for routing and installing condensate and pressure relief pipes for safe discharge.

Boiler Location and Clearances

Recommended distances and space requirements for installation and servicing access.

Flue Outlet Positions

Minimum dimensions for flue terminal positions based on conventional and room-sealed configurations.

Conventional Flue

Guidance on installation, materials, and routing for conventional flue systems.

Room Sealed Flue Options

Details on components, maximum lengths, and configurations for room sealed flues.

Installation

Unpacking the Boiler

Step-by-step instructions for safely removing the boiler from its packaging and protective covers.

Pipework Positions and Flue Opening

Diagrams and instructions for marking and drilling openings for pipes and flues through walls.

Boiler Installation

Detailed steps for physically mounting the boiler unit onto its designated installation surface.

Flue Installation

Guidance on connecting and securing flue kits and terminals for different boiler configurations.

Combustion Chamber

Instructions for checking and ensuring correct fitment of baffles and components within the combustion chamber.

Pipework Connections

Step-by-step guide for connecting water, oil, condensate, and pressure relief pipes to the boiler.

Oil Burner and Pump

Instructions for connecting and setting up the oil supply pump and burner components.

Refit Components

Steps for reassembling internal and external components after installation or maintenance tasks.

Electrics

Wiring instructions for power supply, programmers, thermostats, and other electrical connections.

Electrical Diagram

Schematic showing all electrical components, connections, and wiring colour codes for the boiler.

Commissioning

Pre-Commissioning Checks

A checklist of essential checks before starting the boiler and system for safe operation.

Filling the System

Instructions for filling the central heating system with water and venting air from radiators and vents.

Starting the Appliance

Procedures for initial start-up, including oil priming, burner lockout, and initial run checks.

Water Treatment

Steps for flushing the system and adding inhibitors to protect against corrosion and scale.

Finishing Commissioning

Final steps to complete commissioning, including user handover, control setup, and documentation.

Servicing and Spares

Inspection and Service

Routine maintenance tasks and checks to ensure efficient and safe boiler operation throughout the year.

Short Parts List

A list of common spare parts with their corresponding part numbers for identification during maintenance.

Fault Finding and Diagrams

Fault Finding

Troubleshooting guide for common problems like lockouts, burner failure, and high smoke numbers.

Electrical Schematic

Detailed wiring diagram showing all electrical components and their interconnections for diagnostics.

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