EasyManua.ls Logo

Worcester Greenstar HIU User Manual

Worcester Greenstar HIU
32 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
6721852556 (2022/11) GB
Installation and maintenance instructions for specialists
Heat Interface Unit
Greenstar
HIU / HIU E / HIU KE
Draft - 24.11.22
Question and Answer IconNeed help?

Do you have a question about the Worcester Greenstar HIU and is the answer not in the manual?

Worcester Greenstar HIU Specifications

General IconGeneral
FunctionControls heating and hot water in communal or district heating systems
DisplayLCD Display (likely, but confirm specific model)
ConnectivityWired connectivity to HIU system
Power SupplyMains powered
TypeHeat Interface Unit (HIU) Controller

Summary

1 Explanation of symbols and safety instructions

1.1 Explanation of symbols

Defines signal words and symbols used to indicate risks and warnings in the document.

1.2 General safety instructions

Provides essential safety guidelines for installers and users, covering transport, mounting, and general precautions.

2 Product Information

2.1 Scope of delivery

Lists all components included in the heat interface unit package, ensuring completeness.

2.2 Product description

Details the function, application, and compliance standards of the heat interface unit.

2.3 Type Plate

2.4 Appliance type overview and accessories

2.5 Product dimensions and minimum clearances

2.6 Declaration of conformity

3 Regulations

Standards and Guidelines

Outlines applicable British regulations, standards, and guidelines for installation and operation.

4 Preparatory work

4.1 Observe general notices

Covers essential pre-installation checks, water quality, and system requirements before proceeding.

4.2 Pipework installation

Specifies requirements for pipework installation, including material, sizing, and insulation.

4.3 Installing the discharge pipe

Details the correct procedure for installing the discharge pipe to prevent hazards.

4.4 Mounting the filling device

5 Assembly

5.1 Quick reference guide

Provides a brief overview and directs users to detailed chapters for assembly procedures.

5.2 Mounting wall mounting bracket

5.3 Installing the mounting plate (accessory)

5.4 Hanging the HIU

6 Electrical connection

6.1 Opening the control unit

Explains how to access the control unit for electrical connections and adjustments.

6.2 Control unit terminals

Details the layout and function of terminals on the control unit for factory and site connections.

6.3 Examples: wiring the control unit

Illustrates common wiring scenarios for connecting accessories to the control unit.

6.4 Cable preparations

6.5 Connecting and securing the cable

7 Commissioning

7.1 Filling, flushing and venting the system

Guides through the essential steps of filling, flushing, and venting the primary and secondary circuits.

7.2 Adjusting the control unit

7.3 Control valve status indicators

7.4 Setting the heating pump

7.5 Heat meter (Option)

7.6 Commissioning checklist

8 Shutdown

9 Environment/disposal

10 Inspection and service

10.1 Inspection and maintenance report

Provides a template for recording inspection and maintenance activities for system reliability.

10.2 Cleaning the primary strainer

10.3 Replacing components

Control valves

Heating system circulation pump

NTC-WW sensor and thermal overload protection (accessory)

Thermal bypass (accessory)

Heat meter

Expansion Vessel

Flow turbine, flow limiter

11 Troubleshooting

11.1 Central Heating trouble shooting guide

Offers solutions for common issues related to central heating output and system operation.

11.2 Domestic Hot Water trouble shooting guide

DHW temperature too high at the tap

Time taken to get hot water at the tap is too long

DHW over temperature safety valve closed

Bypass temperature higher than 41°C

11.3 LED displays at the control unit

11.4 Fault display control valves

11.5 Display Error codes heat meter

11.6 Heating pump fault display

11.7 Sense II diagnosis functions

13 Appendix

13.1 Central Heating pump characteristics

Presents performance curves for the central heating pump under various operating conditions.

13.2 Tech data

13.3 Domestic Hot Water performance chart

13.4 Heating circuit performance chart