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WP Suspension XACT PRO 7500 - User Manual

WP Suspension XACT PRO 7500
25 pages
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OWNER'S MANUAL
XACT PRO 7500
Art. no. 53000268en
http://www.wp-suspension.com
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Summary

1 MEANS OF REPRESENTATION

1.1 Symbols used

Explains the meaning of specific symbols used throughout the manual for clarity and understanding.

1.2 Formats used

Details the typographical formats, such as proprietary names, protected names, and brand names, used in the document.

2 SAFETY ADVICE

2.1 Use definition - intended use

Defines the intended use of the chassis component, specifying it's for racing and not for public roads.

2.4 Degrees of risk and symbols

Outlines the different degrees of risk (Danger, Warning, Note) and associated symbols used to indicate potential hazards.

2.5 Safe operation

Provides crucial instructions for safe operation, including rider fitness and the component's technical condition.

2.9 Correct installation

Emphasizes the importance of correct installation, recommending it be performed by an authorized center for safety.

2.10 Chassis tightening torques

Specifies that chassis tightening torques should follow the vehicle manufacturer's instructions unless otherwise stated.

3 IMPORTANT NOTES

3.1 Manufacturer warranty, implied warranty

Details warranty conditions, stating work must be done at an authorized center to avoid claims being void.

3.3 Spare parts, accessories

Advises using only WP-approved spare parts and accessories, installed by an authorized center, for safety.

3.4 Service

Highlights the importance of proper service and adherence to intervals for optimal performance and longevity.

4 SERIAL NUMBERS

4.1 Cartridge article number

Indicates the location of the cartridge article number on the component for identification purposes.

5 PREPARING FOR USE

5.1 Advice on preparing for first use

Provides essential advice for initial setup, warning against extreme suspension modifications and recommending gradual adjustments.

6 RIDING INSTRUCTIONS

6.1 Checks and maintenance measures when preparing for use

Lists pre-ride checks including component damage, dust boot cleaning, fork leg bleeding, and screw tightness.

7 SERVICE SCHEDULE

7.2 Required work

Specifies required maintenance tasks for the fork, to be performed every 40 operating hours as a periodic interval.

7.3 Recommended work

Outlines recommended maintenance for the fork, suggesting service after 10 operating hours as a one-time interval.

8 SERVICE WORK ON THE CHASSIS

8.1 Raising the motorcycle with a lift stand

Details the procedure for safely raising the motorcycle using a lift stand, ensuring stability and securing the vehicle.

8.2 Removing the standard fork legs

Explains how to remove standard fork legs and cartridges according to the repair manual.

8.3 Installing the WP PRO COMPONENTS fork legs

Guides on installing WP PRO COMPONENTS cartridges and fork legs, noting fork springs are separate.

8.4 Bleeding the fork legs

Describes the process for bleeding fork legs, including releasing and tightening bleeder screws to relieve pressure.

8.5 Cleaning the dust boots of the fork legs

Provides instructions for cleaning dust boots and inner fork tubes to prevent dirt accumulation and oil seal leaks.

8.6 Removing the motorcycle from the lift stand

Details the procedure for safely removing the motorcycle from the lift stand, following manufacturer instructions.

9 TUNING THE CHASSIS

9.1 Checking the basic chassis setting with the riders weight

Explains how to match suspension settings to rider weight for optimal characteristics and to prevent damage.

9.3 Adjusting the compression damping of the fork

Guides on adjusting the fork's compression damping by turning the adjusting screw to specific click counts.

9.4 Adjusting the rebound damping of the fork

Details how to adjust the fork's rebound damping by turning the REB adjusting screw to specified click counts.

9.5 Adjusting the spring preload of the fork

Provides instructions for adjusting the fork's spring preload using the preload adjuster and ring wrench.

10 TECHNICAL DATA

10.1 Fork

Presents detailed technical specifications for the fork, including article numbers, damping settings, and lengths.

11 SUBSTANCES

Fork oil (SAE 4) (48601166 S1)

Specifies the required fork oil standard and classification (SAE 4), advising to use oils meeting specified properties.

12 STANDARDS

SAE

Explains that SAE viscosity classes are defined by the Society of Automotive Engineers for classifying oils by viscosity.

13 INDEX OF SPECIAL TERMS

PA Preload adjuster

Defines "Preload adjuster" as a device on suspension components for adjusting spring preload.

WP Suspension XACT PRO 7500 Specifications

General IconGeneral
TypeFork
MaterialAluminum
Spring RateProgressive
Adjustable ReboundYes
Adjustable CompressionYes
Adjustable PreloadYes
Body MaterialAluminum
Shaft MaterialSteel
ApplicationEnduro