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Wren KLW4000 Series - User Manual

Wren KLW4000 Series
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Operating manual for the KLW4000 Series pump. Please read carefully and follow instructions, warnings and cautions
before use.
Operation and
Maintenance Manual
KLW4000 Series
Electric Hydraulic Pump
Safety Guide
Your Electric Hydraulic Pump requires correct operation and regular inspection as a precaution against direct loss to
personnel and property. Should anything abnormal occur during operation, please turn the pump off, disconnect it from
power supply and consult with your Pacific / WREN agent.
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Summary

Safety Guide and Precautions

General Safety Precautions

Ensures safe operation by following numbered safety instructions and electrical connection advice.

Cautions and Warnings

Highlights critical cautions for hydraulic oil handling, pressure settings, and environmental safety.

Product Description and Parts

KLW4000 Series Pump Overview

Describes the integrated hydraulic pump, its advantages, and operating pressure range.

Parts Identification

Lists and illustrates the components of the KLW4000 Series electric hydraulic pump.

Component Details and Specifications

Detailed Part Descriptions

Provides detailed explanations for each numbered part of the hydraulic pump assembly.

Technical Characteristics

Outlines key specifications including pump type, pressure, flow, motor, and operating temperature.

Maintenance and Inspection Procedures

Pre-Operation Checks

Ensures the pump is ready for operation by checking connections, fluid levels, and hoses.

Operation Checks

Details monitoring the pump during operation for leaks, noise, vibration, and temperature.

Post-Operation Checks

Confirms the pump is off and isolated, then cleans and checks fluid levels.

Hydraulic Oil Management

Covers when to change oil and the procedure for replacing hydraulic oil.

Operating the Hydraulic Pump

Step-by-Step Operation

Guides users on adjusting pressure, connecting power, and operating the lock/retract buttons.

First-Time Use Warning

Advises operating the pump without load initially to eliminate air from the system.

Troubleshooting: Pump Start and Pressure Issues

Pump Cannot Be Started

Addresses issues like incorrect voltage, power connection, or coupler problems.

System Pressure Problems

Covers causes for no pressure, like low oil, closed valves, or coupler connection issues.

Pressure Not Reaching Set Point

Identifies reasons for pressure failure, including relief valve settings and oil contamination.

Troubleshooting: Leaks, Noise, and Performance

Leakage in Quick Couplers

Details causes of leakage such as worn couplers or improper sealing.

Excessive Noise During Operation

Explains potential causes of noise like motor damage or air in the system.

Slow Pressure Reduction Under Load

Addresses issues like damaged seals, broken pistons, or leaks at brushfire positions.

Insufficient High-Pressure Flux

Covers low oil temperature, oil level, and system issues affecting high-pressure flow.

Exploded View: Valve System

Valve System Component List

Lists all parts of the valve system with quantities and provides an exploded diagram.

Exploded View: Pump Module

Pump Module Component List

Lists all parts of the pump module with quantities and provides an exploded diagram.

Hydraulic Principle

Hydraulic Schematic Diagram

Illustrates the hydraulic circuit with pressure stages and components.

Electrical Systems and Configuration

Motor Circuitry Diagram

Shows the electrical diagram for the motor and control system.

100-130 V 60 Hz Electrical Configuration

Details components, models, and remarks for the 100-130V 60Hz electrical setup.

Electrical Configuration Tables

100-120 V 50 Hz Configuration

Lists electrical components, models, and remarks for the 100-120V 50Hz setup.

200-240 V 50 Hz Configuration

Details electrical components, models, and remarks for the 200-240V 50Hz setup.

Electrical Interconnection

200-240 V 60 Hz Configuration

Lists electrical components, models, and remarks for the 200-240V 60Hz setup.

Electrical Interconnected Diagram

Presents the overall electrical interconnected diagram for the system.

Warranty and Company Information

Product Warranty Policy

Outlines the warranty coverage, terms, and conditions for Pacific Hoists products.

Contact and Office Locations

Provides contact details and addresses for Pacific Hoists offices in Australia and New Zealand.

Wren KLW4000 Series Specifications

General IconGeneral
BrandWren
ModelKLW4000 Series
CategoryWater Pump
LanguageEnglish