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wsm V3800-CR-TE4 User Manual

wsm V3800-CR-TE4
37 pages
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WORKSHOP MANUAL
DIESEL ENGINE
V3800-CR-TE4,V3800-CR-TIE4,
V6108-CR-TIE4
(DIESEL PARTICULATE FILTER
HANDLING MANUAL)
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wsm V3800-CR-TE4 Specifications

General IconGeneral
Engine ModelV3800-CR-TE4
ManufacturerKubota
AspirationTurbocharged
Number of Cylinders4
Fuel SystemCommon rail system
Fuel TypeDiesel
Starting SystemElectric Starter
Governor TypeElectronic
TypeVertical, water-cooled, 4-cycle diesel engine
Lubrication SystemForced lubrication
Cooling SystemWater-cooled

Summary

General Information and Safety

Safety First Guidelines

Essential safety instructions, warnings, and precautions for operating and repairing the engine.

Before You Start Service

Steps to take before commencing any service work on the engine.

Start Safely

Guidelines for safely starting the engine and avoiding hazardous operations.

Operate Safely

Precautions for safe operation of the machine and engine during use.

Prevent a Fire

Measures to prevent fire hazards related to fuel, sparks, and the battery.

Ensure Proper Work Area Airflow

Importance of adequate ventilation to avoid carbon monoxide poisoning.

Proper Fluid Disposal

Environmental regulations and methods for discarding used fluids and waste.

Prevent Acid Burns

Precautions against battery acid hazards and first aid measures for exposure.

Emergency Preparedness

Recommendations for keeping first aid kits, fire extinguishers, and emergency contacts ready.

Engine Servicing and Maintenance

Diesel Particulate Filter (DPF) Function

Explains the DPF's role in capturing fine particles from diesel engine exhaust.

DPF Regeneration and Cleaning Procedures

Details on DPF regeneration methods and the necessity of periodical ash cleaning.

DPF Maintenance Workflow

Outlines the process for DPF cleaning or exchange based on maintenance conditions.

DPF Cleaning Procedure Steps

Step-by-step guide for safely cleaning the DPF muffler assembly.

DPF Muffler Assembly Disassembly

Instructions for disassembling the DPF muffler full assembly into its components.

DPF Filter Reusability Assessment (Pre-Cleaning)

Procedures for determining if a DPF filter component is reusable before cleaning.

Authorized DPF Cleaning Method

Specifies the method and precautions for cleaning the DPF using compressed air.

DPF Filter Comp Packing and Handling

Standards for safely packing, delivering, and handling DPF filter components.

DPF Filter Reusability Assessment (Post-Cleaning)

Procedure to evaluate DPF filter reusability after cleaning using a pin gauge.

DPF Muffler Assembly Reassembly

Steps for reassembling the DPF muffler full assembly, including torque specifications.

Exhaust Temperature Sensor Replacement

Procedure for replacing exhaust temperature sensors, including torque values.

Pressure Pipe Replacement Procedures

Instructions for replacing pressure pipes, including torque and assembly details.

DPF Muffler Assembly Mounting

Instructions for installing the DPF muffler full assembly onto the engine.

Diagnosis Tool Reset (Installed Cleaned DPF)

Procedure to reset DPF related data using diagnosis tool after installing a cleaned DPF.

DPF Reset for Scheduled Maintenance/Heavy Soot

Specific diagnostic tool steps for resetting DPF data during scheduled maintenance or heavy soot events.

DPF Reset for Excessive Regeneration Frequency

Diagnostic tool procedure to reset DPF data when regeneration frequency is excessive.

Diagnosis Tool Reset (Installed New DPF)

Procedure to reset DPF related data using diagnosis tool after installing a new DPF.

Manual DPF Regeneration Execution Conditions

Conditions required to initiate a manual DPF regeneration process.

DPF Cleaning Order Form (V3800 Model)

Form for ordering cleaning services for the V3800 DPF unit.

DPF Cleaning History Worksheet

Worksheet to record DPF cleaning history, including observations and test results.

DPF Cleaning Order Form (V6108 Model)

Form for ordering cleaning services for the V6108 DPF unit.

DPF Cleaning History Worksheet (V6108)

Worksheet to record DPF cleaning history for V6108 models.

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