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WTC MedWeld 4000 - User Manual

WTC MedWeld 4000
261 pages
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MedWeld 4000
Resistance Weld Control
Operators Guide for Software Programs:
#T03300 (AC Standard)
#T03302 (AC w/Ohma Cylinder Support)
#T03310 (AC - GM WS2)
#T03311 (AC - GM WS2 / ABB Robot)
#T02300 (MFDC Standard)
#T02301 (MFDC Type 1 Inverter)
#T02302 (MFDC w/Ohma Cylinder & Pressure Control)
#T02304 (MFDC Multi-Inverter)
#T02306 (MFDC Multi-Inverter w/Forge)
Revision 04
Modified: 09/17/08
Manual No. M-032116
Copyright © 2008, WTC

Table of Contents

Questions and Answers

Summary

Getting Started

Safety Dangers

Highlights critical safety warnings and precautions for operating the equipment.

MedWeld 4000 Overview

Component Descriptions

Provides a brief description of the components provided with the MedWeld 4000 control.

Installing the MedWeld 4000

Making Electrical Connections

Covers power, I/O, and torque requirements for electrical connections.

Network and Communications Setup

Details MedLAN connections, wiring, and setting the MedLAN address.

Weld Schedules

Weld Functions and Firing Modes

Explains weld functions and how they select the firing mode to control weld energy.

Setup Parameters

Parameter Descriptions

Describes each setup parameter and its possible settings for fault conditions.

Inverter Fault Status (MFDC - T023 xx Softwares)

Details fault conditions generated by the MFDC inverter and their causes.

Advanced Software Features

Dynamic Squeeze Features

Details test fire functions to determine initial resistance and tip contact.

Retract Features

Explains retract operation and how it's affected by setup parameters and functions.

Fault Conditions

AC Control Faults

Lists and describes faults related to AC control operations and their causes.

Fault Troubleshooting Table

Provides a detailed table of messages, explanations, causes, and remedies for faults.

Hardware Troubleshooting

Power Supply Issues

Addresses symptoms related to loss of power to the timer assembly and processor.

Processor and Communication Issues

Covers processor operation, communication errors, and troubleshooting steps.

Solving Typical Problems

Provides a table for troubleshooting common problems and their recommended solutions.

WTC MedWeld 4000 Specifications

General IconGeneral
BrandWTC
ModelMedWeld 4000
CategoryWelding System
LanguageEnglish

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