XCMG XE17U - User Manual

Hydraulic Excavator
XE17U
Instructions Manual
( EN )
Subject to technical modifications Original status: 2020-07
XUZHOU XCMG EXCAVATOR MACHINERY CO., LTD.

Summary

1 User Guide

1.1 Key groups of users

Identifies the intended audience for the manual, including owners and operators.

1.2 Setup of User’s Instructions

Explains how to interpret safety notes, signs, and formats used within the manual.

1.3 Product Description

Provides a general description of the backhoe hydraulic crawler excavator.

1.4 Intended Use

Defines the correct applications and limitations for machine use.

1.5 Limits of Application

Outlines factors limiting the machine's application, including user skills and environment.

1.6 Reasonably Foreseeable Misuse

Identifies uses that are predictable but not intended, leading to danger or damage.

2 Safety and Hazards

2.1 Responsible parties

Defines the roles and responsibilities of all parties involved with the machine.

2.2 Detailed tasks and responsibilities

Details specific tasks and responsibilities for the manufacturer, owner, operator, and driver.

2.3 Personal Protection Equipment (PPE)

Lists required Personal Protection Equipment (PPE) for safe operation and maintenance.

2.4 Hazards and Risks of Injury

Identifies various hazards and potential injuries associated with machine operation.

2.5 Safety distance to overhead power lines above cabin

Provides guidelines for maintaining safe distances from overhead power lines.

2.6 Safety distance to underground power lines;water supply

Outlines safety precautions for working near underground power lines and water supply.

2.7 How to act in dangerous situations

Details actions to take in case of contact with power lines or fire emergencies.

2.8 Safety Signs and Labels

Explains various safety signs and labels found on the machine for hazard identification.

2.9 Machinery Specific Signs and Labels

Details specific warning signs and labels designed for this particular machine model.

3 Safe Operation of Machine

3.1 Safety for Children

Highlights the dangers of children near operating machinery and rules for their safety.

3.2 Safety Rules

Provides essential safety rules for operating and servicing the machine.

3.3 Pre-inspections and Safety

Details pre-inspection checks and safety measures before starting the engine.

3.4 Inspection before Operation

Outlines inspection procedures to be performed after starting the engine and during operation.

3.5 Machine Operation and Maintenance

Provides safety rules for moving the machine and handling loads.

3.6 Interchangeable Equipment (Optional Components)

Covers installation and usage guidelines for optional interchangeable equipment.

3.7 Safety Rules for Handling the Battery

Details safety precautions and procedures for handling the machine's battery.

3.8 Forbidden Operation

Lists operations that are strictly forbidden to ensure safety and prevent damage.

4 Machine Overview

4.1 Machine Arrangement

Illustrates and labels the main components and arrangement of the excavator.

4.2 Machine Data

Provides overall data and dimensions for the machine model XE17U.

4.3 Operating Conditions

Specifies the ambient conditions under which the machine can be operated safely.

4.4 Emissions

Details noise and vibration data as required by European Union directives.

4.5 Technical and Performance Data

Lists engine, hydraulic system, and performance parameters of the excavator.

4.6 Hydraulic Schematic Diagram

Presents the hydraulic schematic diagram for the machine's hydraulic system.

4.7 Electrical Schematic Diagram

Presents the electrical schematic diagram for the machine's electrical system.

4.8 Part identification and name plates

Guides on identifying machine parts and understanding information on name plates.

4.9 Drivers Cab

Details the layout and functions of controls and indicators within the driver's cab.

5 Operation

5.1 Follow the rules regarding operating hours

Provides guidelines for running-in the machine and adhering to operating hour rules.

5.2 Start and Shutdown

Outlines the correct procedures for starting and shutting down the engine and machine.

5.3 Travel Operation

Details how to operate the machine's travel functions safely and effectively.

5.4 Control Lever

5.4.1 Control Stand - Cabin Overview

Provides an overview of the control stand layout and the function of its elements.

5.4.2 Working Control

Explains how to use the main control levers and joysticks for machine operations.

5.4.3 Dozer Lever Control Function

Details the function and operation of the dozer control lever for blade operations.

5.4.4 Boom Deflection Pedal

Details the operation of the boom deflection pedal and associated safety plates.

5.5 Operating the auxiliary port

Covers the operation of auxiliary ports for attachments and their switches.

5.6 Control Display Functions

Explains the functions of the control display, including icon descriptions and key functions.

5.7 Precautions measures for operating in risky situations

5.7.1 General risks during operation

Covers general risks encountered during machine operation and necessary precautions.

5.7.2 Risks while working underwater

Details the risks and safety measures when operating the machine underwater.

5.7.3 Risks when working on surfaces with poor bearing capacity

Addresses risks and precautions for operating on ground with poor load-bearing capacity.

5.7.4 Risks while levelling or operating the dozer

Highlights risks associated with levelling operations and dozer use, with safety advice.

5.7.5 Risks regarding the crawler

Discusses risks related to the crawler tracks and how to mitigate them.

5.7.6 Risks when parking

Provides guidelines for safely parking the machine to prevent accidents.

5.7.7 Warning - Towing Operation

Details safety rules and advice for towing broken machines.

5.7.8 Risks when operating the hammer

Covers risks and precautions specifically related to operating the hammer attachment.

5.7.9 Warning - Operation in Special Conditions

Provides guidance for operating the machine in extremely cold or hot conditions.

6 Maintenance

6.1 Safety during Maintenance

Outlines essential safety rules and precautions to follow before and during maintenance.

6.2 Inspection Checks before Starting

Details the necessary inspection checks to be performed before starting maintenance work.

6.3 Installation for the accessories and other safety instructions

Covers safe installation of accessories and related safety instructions, including ROPS/FOPS.

6.4 Lubrication and Repair

Provides guidance on correct lubrication procedures and general repair practices.

6.5 Maintenance Schedules

Details the lubrication period and provides an operator maintenance checklist.

6.6 Lubrication of equipment

Specifies lubricants for new machines and provides recommendations for different ambient temperatures.

6.7 Maintenance of Hydraulic System

Covers maintenance procedures for hydraulic components and systems.

6.8 Maintenance of Oil System

Details the replacement procedures for engine oil and oil filters.

6.9 Maintenance of Fuel System

Provides maintenance instructions for the fuel tank and water separator.

6.10 Maintenance of Clean Air System

6.10.1 Air Cleaning Filter

Explains the cleaning and replacement procedures for the air filter elements.

6.11 Maintenance of Engine Cooling System

6.11.1 Coolant Level

Explains how to check the coolant level in the engine cooling system.

6.11.2 Cleaning and Coolant Exchange

Provides steps for cleaning the radiator and exchanging the coolant.

6.12 Electric and Control System

6.12.1 Battery

Covers battery checks, replacement, and safety precautions related to battery gas.

6.12.2 Electric Fuses

Explains how to check and replace electric fuses and provides a fuse list.

6.13 Bucket Maintenance

6.14 Traction Maintenance

6.14.1 Traction Operating Lever

Details the procedure for removing the traction operating lever.

6.14.2 Track Sag

Explains how to check and adjust the track sag for proper crawler tension.

6.14.3 Track Adjustment

Provides instructions and precautions for adjusting the track tension using grease.

6.15 Safety Seat-Belt

6.16 Bolt Tightening Torques

6.17 Hammer-Breaker Maintenance

6.18 Special Maintenance Conditions

6.19 Maintenance of Engine

7 Faults and Troubleshooting

7.1 Periodic Replacement of Parts

Emphasizes regular checks and replacement of parts to ensure safe operation and prevent damage.

7.2 Engine

Provides a table of common engine troubles, their causes, and remedies.

7.3 Electric System

Lists issues related to the electric system, their causes, and recommended solutions.

7.4 Hydraulic System

Details common problems within the hydraulic system, their causes, and remedies.

2.8 Safety Signs and Labels

2.8.1 Mandatory Signs

Illustrates and describes common mandatory safety signs requiring specific actions.

2.8.2 Prohibition Signs

Details common prohibition signs that indicate unsafe or forbidden behaviors.

2.8.3 Warning Signs

Presents common warning signs that indicate potential risks or hazards.

2.8.4 Rescue Signs

Identifies rescue signs indicating locations of first aid and emergency exits.

2.8.5 Fire Protection Signs

Shows fire protection signs indicating fire alarms and extinguishing equipment.

2.9 Machinery Specific Signs and Labels

Explains specific warning signs tailored to the machine's functions and operation.

2.9.1 Specifically Designed Warning Signs

Provides detailed descriptions of warning signs unique to the machine's operation.

2.9.2 Specific Designed Signs for Functions and Operation

Illustrates and explains signs related to specific machine functions and operation.

3.3 Pre-inspections and Safety

3.3.1 Inspection prior to engine start

Lists necessary checkups to be performed before starting the engine.

3.3.2 Starting the Engine

Provides step-by-step instructions for starting the engine safely and correctly.

3.3.3 Checks after starting the engine

Lists checks to perform immediately after the engine has started.

3.4 Inspection before Operation

3.4.1 After starting the engine:

Specifies checks to perform after the engine has started, including component response.

3.4.2 During machine operation

Provides safety rules and warnings for operating the machine, including movement and turning.

3.5 Machine Operation and Maintenance

3.5.1 Safety Rules for moving the Machine

Offers safety rules for moving the machine, including road, river, and general travel precautions.

3.5.3 Safety Rules for Lifting Load and Objects

Details safety rules for performing lifting jobs with the machine.

3.7 Safety Rules for Handling the Battery

3.7.1 Hazards involved with the battery:

Highlights dangers associated with battery electrolytes and hydrogen gas during charging.

3.7.2 Battery Switch

Explains the function and operation of the battery switch.

3.7.3 Starting the engine using auxiliary cables

Provides step-by-step instructions for jump-starting the engine using auxiliary cables.

3.8 Forbidden Operation

3.8.1 Location of Safety Signs on Machine

Shows the exact locations of various safety labels on the machine.

4.2 Machine Data

4.2.1 Overall Data

Presents the overall data, including machine model, weight, and dimensions.

4.2.2 Working Range

Illustrates the working range of the excavator, including digging height and reach.

4.4 Emissions

4.4.1 Noise Data

Provides guaranteed sound pressure and sound power levels for the excavator.

4.4.2 Vibration Data

Details hand-arm and whole-body vibration data and relevant EU directives.

4.5 Technical and Performance Data

4.5.1 Engine

Lists engine model, rated power, torque, fuel tank capacity, and output volume.

4.5.2 Hydraulic System Data

Provides data for the main pump, working pressure, and hydraulic oil tank.

4.5.3 Performance Parameter

Lists rotating speed, digging forces, traction force, travel speed, and gradeability.

4.8 Part identification and name plates

4.8.1 Nameplate - Serial Number

Explains the information found on the machine's nameplate and serial number.

4.8.3 Hydraulic Travel Motor

Provides fields to record model and number for the hydraulic travel motor.

4.8.4 Hydraulic Swing Motor

Provides fields to record model and number for the hydraulic swing motor.

4.8.5 Hydraulic Pump

Provides fields to record model and number for the hydraulic pump.

4.8.6 Frame

Provides fields to record the number for the machine's frame.

4.8.7 Boom

Provides fields to record the number for the boom base.

4.8.8 Arm

Provides fields to record the number for the boom top.

4.8.9 Bucket

Provides fields to record the number for the bucket.

4.9 Drivers Cab

4.9.1 Left travel control lever and pedal, right travel control lever and pedal

Explains the function of the travel control levers and pedals for machine movement.

4.9.2 Right joystick

Describes the function of the right joystick for controlling boom and bucket movements.

4.9.3 Dozer control lever

Details the operation of the dozer control lever for blade operations.

4.9.4 Auxiliary pressure port pedal “auxiliary pressure port specification”

Explains the use of the auxiliary pressure port pedal for operating attached working devices.

4.9.5 Wheel track

Describes the function of the wheel track and precautions for adjusting its stretch.

4.9.6 Boom deflection pedal

Explains the operation of the boom deflection pedal and associated safety plates.

4.9.7 Display and button unit

4.9.8 Engine starter switch

Explains the function and usage of the engine starter switch.

4.9.9 Operator’s seat

Provides information on the operator's seat and its adjustment.

4.9.10 Engine speed control lever

Describes how to adjust the engine speed using the control lever.

4.9.11 Left joystick

4.9.12 Safety lever

Details the function of the safety lever for locking machine operations.

4.9.13 Monitor and switches

4.9.13.1 Functions of the display and button unit

Explains the functions of the display and buttons, including icons and indicators.

4.9.14 Other electrical devices inside the cabin

4.9.14.1 Joystick (the pilot shut-off switch) shut-off switch

Explains the function of the pilot shut-off switch on the joystick for safety.

4.9.14.2 Device mounting panel assembly

Locates the device mounting panel and fuse box, explaining their purpose.

4.9.15 Drivers Seat

4.9.16 Recommended use of machines

4.10 Crawler Type Selection and Applications

4.11 Hammer-Type Knapper (Optional) Application

4.11.1 Hammer-Style Knapper - Weight Data

Provides weight data for the hammer-style knapper when used with the basic machine.

4.11.2 Hammer-Style Knapper - Specifications

Lists specifications for the hammer-style knapper, including type, weight, and pressure.

4.12 Working Loads - Operational Weight Data

5.4 Control Lever

5.4.3 Dozer Lever Control Function

Explains the function of the dozer control lever for blade operations.

5.4.4 Boom Deflection Pedal

Explains the operation of the boom deflection pedal and associated safety plates.

5.5 Operating the auxiliary port

5.5.1 Accessory Implement Switch

Explains the function of the accessory implement switch.

5.5.2 1-way and 2-way (combined function) setting of the auxiliary port 1

Details the setting for 1-way and 2-way functions of the auxiliary port.

5.6 Control Display Functions

5.6.1 Icon Description

Provides a table explaining the meaning of various icons and their alarm conditions.

5.6.2 Key Function Description

Describes the function of each key on the control display and their navigation.

5.6.3 Main interface

Explains the graphical display of engine data, fuel level, and fault codes.

5.6.4 User Information Query

Guides on how to query monitor info, motor stoppage, and service hours.

5.6.5 User Information Settings

Explains how to adjust settings like stage hours, time/date, language, and intensity.

5.6.6 System Settings

Details how to set machine parameters, view machine info, GPS status, and logged errors.

5.6.7 Help

Provides information on accessing the help function for the machine's system.

8 Transport, Storage and Protection

8.1 Road transport

Provides crucial cautions and regulations for transporting the machine via road.

8.2 Loading

Details the procedures and precautions for loading the machine onto a trailer.

8.3 Transport

Explains how to secure the machine for transport using chains or ropes.

8.4 Unloading

Provides instructions and safety measures for unloading the machine from a trailer.

8.5 Lifting the Machine

Covers correct methods, tools, and safety precautions for lifting the machine.

8.6 Storage and Protection

Offers guidance on daily, short-term, and long-term storage and protection of the machine.

8.7 Use preparation after storage

Details steps required to prepare the machine for use after a period of storage.

9 Lift Capacity Calculation of the Excavator

9.1 Brief introduction and choosing the lift working condition:

Introduces lift capacity calculation and how to select working conditions for safety.

9.2 Lifting attachment

Details safety systems required for lifting operations and attachment guidelines.

9.3 Load suspension device

Specifies requirements for load suspension devices and safe lifting practices.

9.4 Calculation model and known specification

Explains calculation models and specifications for determining lift capacity.

9.5 Table of lift capacity (0.95 m arm)

Provides rated lift capacities for various radii and heights with a 0.95m arm.

9.5 Table of lift capacity (1.12 m arm)

10 Cleaning

10.1 Cleaning the system

Provides warnings about using high-pressure water jets and cleaning agents on the system.

11 Warranty

12 Decommissioning and disposal

12.1 Properly disassemble the unit

Provides a warning about disassembly and advises contacting an XCMG partner.

12.2 Disposal.

Details environmentally friendly disposal procedures for machine parts and consumables.

XCMG XE17U Specifications

General

Brand	XCMG
Model	XE17U
Category	Excavators
Language	English