Xinje XSA330-W - User Manual

Need help?

Do you have a question about the Xinje XSA330-W and is the answer not in the manual?

Overview

Function Description
Important Technical Specifications
Usage Features
Maintenance Features

The XSA330-W series is an IoT industrial controller designed for motion control, built upon an X86+FPGA platform. It leverages an Intel Apollo Lake multi-core processor to ensure stable operation of the CoDeSys core. This controller is engineered to provide industrial-level data security, maintained even during power-off events through a super capacitor, and offers integrated, intelligent system solutions to customers.

Function Description:

The XSA330-W series controller supports a wide range of functionalities, making it suitable for complex industrial automation tasks. Its core functions include:

Motion Control: Based on the EtherCAT bus, it can connect to and control up to 64 axes, enabling precise and synchronized motion in various applications.
Programming: It utilizes the CoDeSys programming platform, supporting all six IEC61131-3 standard PLC programming languages: Ladder Diagram (LD), Function Block Diagram (FBD), Instruction List (IL), Structured Text (ST), Sequential Function Chart (SFC), and Continuous Function Chart (CFC). This versatility allows for flexible and powerful program development.
Communication: The controller supports multiple communication protocols, including EtherNet/IP, OPC/UA, and ModbusTCP, facilitating seamless integration into existing industrial networks. It also features two independent communication interfaces (RS485 and RS232) for easy operation with traditional equipment.
Data Security: Equipped with TPM2.0 encryption, the XSA330-W ensures industrial data security. A built-in super capacitor maintains power during abnormal power failures, safeguarding data integrity.
Input/Output (I/O) Capabilities: The controller provides 16 groups of digital I/Os, with X0-X7 supporting 200KHz high-speed inputs. These I/Os are used for data collection triggering, control, counting, and other functions.
Encoder Input: It features two sets of three-phase encoders with dual differential encoder interfaces, enabling closed-loop position locking control. The maximum measurement frequency for encoder inputs is 1MHz.
High-Speed Counter: The high-speed counting function supports two modes: incremental mode (counting pulse signals, increasing with the rising edge) and AB phase mode (incrementing or decrementing based on two differential signals, A and B, with default frequency quadrupling).
Display Output: A DP (DisplayPort) interface allows for high-definition signal transmission with good anti-interference capability.
USB Connectivity: Two USB2.0 and two USB3.0 interfaces support plug-and-play functionality, allowing devices to be connected or disconnected without shutting down the controller.

Important Technical Specifications:

Model: XSA330-W series
Processor: Intel® Celeron® J3455
Memory: 4GB LPDDR4 2400MT/s (expandable up to 16GB)
Storage: 128GB hard disk (standard), 1x M.2 2280 SSD or 4G LTE communication for extension
Operating System: Windows 10 IoT LTSC, Linux
Ethernet Interfaces: 4 x Intel I211AT GbE (2x EtherCAT + 2x Ethernet), supporting 10/100/1000Mbps, IEEE 802.3az compliant.
- EtherCAT bus control cycle: ≤ 1ms.
- Max EtherCAT network nodes: 30.
- Max EtherCAT station spacing: 100m.
- EtherCAT topology: Linear.
USB Interfaces: 2x USB2.0, 2x USB3.0
Serial Ports: 2x RS232/RS485 (BIOS control)
Digital I/O: 16 inputs, 16 outputs (X0-X7 are 200KHz high-speed inputs)
- Input signal voltage: DC24V±10%
- Input signal current: 7mA/DC24V
- Output voltage: Below DC5~30V
- Max output load: 0.3A (resistant load)
Encoder Inputs: 2 sets of three-phase encoders (ABZ 3-phase)
- Input signal: 5V differential signal
- Max input frequency: 1MHz
Display Interface: 1x DP interface, max resolution 4096 × 2160@60Hz
Power Supply: 24V DC IN, 4PIN Phoenix terminal
- Rated voltage: DC24V
- Allowable voltage range: DC22.8V~25.2V
- Maximum power consumption: 60W (max)
Dimensions: 172×125×61.6mm
Weight: 0.5kg
Installation: DIN-rail mounting
Working Temperature: -20°C~60°C (with 0.7m/s gas flow)
Storage Temperature: -40°C~85°C
Relative Humidity: 10~95%@40°C (no condensation)
ESD Protection: Contact discharge ± 4KV, air discharge ± 8KV
Protection Rating: IP30
Anti-noise: Noise voltage 1000Vp-p plus pulse 1 minute
Grounding: Third type of grounding (not common grounding with strong current system)

Usage Features:

Easy Installation: The controller is designed for DIN-rail mounting, using a matching guide rail (R99-15 DIN). A black rail buckle is installed on the bottom of the controller, allowing it to be easily fixed and removed from the rail.
Intuitive Indicators: The front panel features 4 LED status indicators (PWR, SATA, RUN, ERR) to provide immediate visual feedback on the system's operational status, hard disk activity, and error conditions.
System Control Buttons: A shutdown button (pinhole structure) allows for forced shutdown by pressing for 4 seconds. A reset button (pinhole structure) enables system restart with a short press, and BIOS reset (clear CMOS) with a long press when powered off.
BIOS Configuration: The BIOS setup utility provides comprehensive configuration options for hard disk drives, peripherals, video display, password protection, and power management functions. It allows users to optimize system performance and security.
Flexible COM Port Modes: The RS232/RS485 serial ports can be configured via BIOS settings to operate in different modes (RS232, RS422, RS485) to suit various communication requirements.
Programming Software: CoDeSys software is used for programming, offering a powerful and standardized environment for developing PLC applications. Programs can be uploaded and downloaded via OP cable or network cable (serial port or Ethernet).
System Composition: The manual illustrates a typical system composition, showing connections to peripherals such as flash disks, mouse and keyboard, displays, encoders, servo motors, and HMI, highlighting the controller's role as a central hub.

Maintenance Features:

Regular Inspection: Users are advised to perform regular inspections and maintenance to ensure the controller's longevity and stable operation. This includes checking input/output and power terminals for looseness, verifying communication port integrity, and confirming power indicator functionality.
Dust Management: Accumulated dust should be regularly cleaned from the controller's exterior to prevent it from falling into interfaces and causing malfunctions.
Environmental Compliance: It is crucial to ensure that the controller's operating and storage environment conforms to the specified standards (e.g., temperature, humidity, absence of corrosive gases) to prevent damage.
Battery Replacement: The controller's internal battery, which powers the clock and data retention functions, has a service life of approximately 3 years and should be replaced promptly when its level drops. After replacement, the controller should be powered on immediately to prevent battery exhaustion.
Troubleshooting Guide: The manual includes a Q&A section to assist with common issues such as abnormal startup (power indicator not lighting, display not showing, motherboard self-check failure, mouse/keyboard issues, inability to boot from hard disk), system crashes, and device driver installation problems.
BIOS Update Procedure: Detailed steps are provided for updating the BIOS using a UEFI startup flash disk, including preparing the disk, copying files, entering the shell, running the update, and loading optimized defaults.
Disposal: When the product reaches the end of its life, it should be treated as industrial waste.