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Xtreme Manufacturing XR619 User Manual

Xtreme Manufacturing XR619
74 pages
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PROTOTYPE
Operation and
Safety Manual
PN 24978-000
Tier 4 Final
Pre-delivery Inspection Report must be completed upon placing unit in
service. Please use QR link or visit
www.xmfg.com/warranty/pre-delivery-inspection-report
to register online.

Table of Contents

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Xtreme Manufacturing XR619 Specifications

General IconGeneral
BrandXtreme Manufacturing
ModelXR619
CategoryCompact Loader
LanguageEnglish

Summary

XR619 Telehandler Operation and Safety Manual

Safety

Operation Safety

Load Safety

Load Handling and Capacity Guidelines

Safe procedures for lifting, lowering, and handling loads, respecting capacity limits.

Operation Procedures

Operator Cab

Ignition, Accelerator, and Brake Controls

Description of ignition switch, accelerator pedal, and service brake pedal.

Operator Seat Adjustments

Details on adjusting the operator seat and its control levers.

Seat Belt and Mirror Safety

Critical information on seat belt use and rear view mirrors for operator safety.

Steering Mode Selection

How to select between Crab, 2-Wheel, and 4-Wheel steering modes.

Display Indicators Overview

Explains the various indicators and warning lights on the telehandler display.

Multifunction Joystick Controller

Joystick Operation and Functions

How to operate the joystick for boom lift, tilt, and extend functions.

Auxiliary Controls and Thumbstick

Description of auxiliary buttons and the thumbstick for carriage tilt.

Operation

Pre-Operation Inspection

Detailed steps for performing a pre-operation inspection of the telehandler.

Pre-Operation Inspection Checklist

A comprehensive checklist for visually inspecting the telehandler before operation.

Functional Tests

Steps for testing brakes, steering, boom controls, and indicators.

Operator Maintenance

Coolant System Checks

Guidelines for checking and maintaining the engine coolant and its properties.

Engine Oil and Hydraulic Fluid Checks

Recommendations for engine oil and procedures for checking hydraulic fluid.

Battery Checks and Safety

Procedures for checking battery condition and related safety precautions.

Before Starting Forklift

Pre-Start Checks and Procedures

Essential checks before starting the engine, including battery, fuel, and levers.

Starting the Telehandler

Step-by-step guide for starting the telehandler engine safely.

Normal Starting Procedure

Detailed instructions for a normal engine start-up sequence.

Telehandler Travel

Steering Modes and Safety

Explanation of steering modes (Crab, 2W, 4W) and associated safety precautions.

Warning and Fault Indicators

Description of various warning lights and fault indicators on the telehandler display.

Starting, Stopping, and Changing Travel Direction

Procedures for starting, stopping, and changing travel direction of the telehandler.

Shut Down Procedure

Steps to safely shut down the telehandler after operation.

Refueling Safety

Safety precautions and procedures for refueling the telehandler.

Attachments

Attachment Removal

Load Handling

Load Capacity and Safety Guidelines

Guidelines for lifting, carrying, and placing loads, respecting capacity limits.

Load Pick Up, Carry, and Placement

Steps for safely picking up, carrying, and placing loads.

Load Capacity Charts

Using Load Capacity Charts

Guidance on interpreting boom extend letters and boom angle indicators.

Reading Load Capacity Charts

Step-by-step process for reading load capacity charts to ensure safe operation.

Preventive Maintenance

Establishing a Maintenance Program

Overview of creating a maintenance schedule for the telehandler.

Boom Emergency Lower Down Valve

Lockout/Tagout

Accident Prevention Tags and Procedures

Using 'Do Not Operate' tags and lockout/tagout procedures for safety.