Operation Manual 74
Lockout / Tagout
Do Not Operate - Accident Prevention Tags
Before beginning any maintenance or service, place a Do Not
Operate Tag on both the starter key switch and the steering
wheel, stating that the vehicle should not be operated. Do
Not Operate Tags, which can be cut out and used, are included
at the end of this manual. Retain these Tags for use at a later
date.
New or Additional Operators
At the time of original purchase, the purchaser of this vehicle
was instructed by the seller on its proper use. If this vehicle is
to be used by an employee or is loaned or rented to someone
other than the purchaser, make certain that the new operator
is trained, in accordance with OSHA regulations, and reads and
understands this Operation & Safety Manual before operating
the vehicle.
In addition, make sure that the new operator has completed
a walk-around inspection of the vehicle, is familiar with all the
labels on the vehicle, and has demonstrated the correct use
of all controls.
Lockout/Tagout Procedure
Perform the following procedure to lockout and tag out the
forklift. This procedure, requiring a lock, and danger tags are
to be used whenever the forklift is unsafe for operation or
maintenance.
Removing Forklift From Service
1. Attach “DO NOT OPERATE” tags to steering wheel and
ignition key.
2. Pull back on both battery cover T-handles until they
release from their holders.
Fig 94. Battery Disconnect Switch
Warning
If forklift is unsafe for operation or maintenance, the defect
or defects must be clearly documented and posted in a
conspicuous place on the forklift. Failure to comply could
result in death, serious injury, or property damage.
Returning Forklift To Service
When the forklift has been repaired and made safe for
operation and maintenance, perform the following procedure
to return forklift to service.
1. Remove lock and Attach “DO NOT OPERATE” tag from
battery disconnect switch.
2. Raise and secure battery cover.
3. Remove “DO NOT OPERATE” tags from steering wheel and
ignition key.
Caution
Wait at least two (2) minutes after shutting engine o be-
fore setting the battery disconnect switch to OFF. Equip-
ment damage may occur if the engine ECM and DEF systems
are not allowed to shutdown properly.
Lockout / Tagout
3. Lower battery cover.
4. Set battery disconnect switch to OFF.
5. Lock battery disconnect switch.
6. Attach “DO NOT OPERATE” tag to battery disconnect
switch.
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