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XY Powersports XY500UTV User Manual

XY Powersports XY500UTV
259 pages
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Table of Contents

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XY Powersports XY500UTV Specifications

General IconGeneral
BrandXY Powersports
ModelXY500UTV
CategoryUtility Vehicle
LanguageEnglish

Summary

SERVICE INFORMATION

A Few Words About Safety

Ensures technician safety during service operations by outlining precautions and hazards.

Screwing moment of important bolts

Lists crucial engine bolts with specified tightening torques for proper assembly.

VEHICLE BODY, MUFFLER

INSPECTION & ADJUSTMENT

Regular Maintenance Table

Lists recommended intervals for periodic maintenance tasks for optimal vehicle performance.

VALVE CLEARANCE

Explains the procedure for checking and adjusting valve clearance for engine performance.

Inspection of Oil Pressure

Details how to check engine oil pressure and perform testing procedures.

COOLING AND LUBRICATIING SYSTEM

REMOVAL OF ENGINE, TRANSMISSION SYSTEM AND GEARSHIFT

Engine Removal and Installation

Outlines the comprehensive procedure for removing and installing the entire engine assembly.

Removal and Installation of Front and Rear axle

Details the steps for removing and installing the front and rear axle assemblies.

ENGINE REMOVAL; INSPECTION & INSTALLATION

CARBURETOR, FUEL SYSTEM, AIR INTAKE SYSTEM

FRONT WHEEL, FRONT BRAKE, SUSPENSION, STEERING

REAR WHEEL, REAR BRAKE, SUSPENSION

FRONT/REAR AXLE

ELECTRIC SYSTEM

ELECTRONIC FUEL INJECTION SYSTEM

Outlines the EFI system's structure, components, functions, and sensors.

TROUBLE CODE LIST

Lists EFI system trouble codes, their meanings, and diagnostic instructions.

LIGHTING AND SWITCHES

Troubleshooting

Lists common issues with headlights not turning on and their potential causes.

TROUBLESHOOTING

1. Engine troubleshooting

Lists common engine complaints, possible causes, and recommended remedies.

2. Diagnosis troubles according to EFI system Trouble Code

Guides diagnosis based on EFI system trouble codes, providing notes and help.

3. Diagnosis troubles according to engine fault phenomena

Aids in diagnosing faults by analyzing engine phenomena and performing external inspections.

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