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General| Brand | XYZ Machine Tools |
|---|---|
| Model | TRAK 2OP M11 Mill |
| Category | Wood Router |
| Language | English |
Details employer's responsibility for machine safety, risk assessment, and operator training as per regulations.
Explains the meaning and color-coding of hazard labels used in the manual and on the machine.
Specifies conditions and steps for safely moving the machine using a pallet truck.
Provides detailed technical data including dimensions, weight, table size, travel, and spindle specifications.
Details the components of the programming panel, electrical cabinet, servo motors, and drives.
Describes key mechanical subassemblies like the spindle, drawbar, tool changer, and worktable.
Guides on fitting panels, removing transit brackets, wiring power, connecting air, and initial power-on sequence.
Explains the auto lube system for linear guides and ballscrews, including daily checks and manual operation.
A step-by-step checklist covering electrical, air, homing, leveling, and testing procedures.
Addresses issues like poor finish, circles out of round, incorrect dimensions, and parts errors.
Covers unexpected axis motion, slow axis movement, jogging issues, and vibration at rest.
Details issues with blank/distorted displays, unresponsive keys, axis faulting, and USB drive problems.
Provides a checklist for problems related to machine setup, leveling, and overall condition.
Details troubleshooting steps for the computer module, including LED indicators and connection checks.
Explains axis motors, servo drivers, and common fault messages, with diagnostic procedures.
Covers spindle motor operation, inverter replacement, and troubleshooting spindle faults.
Detailed steps for removing and installing X, Y, and Z axis servo motors, including necessary service codes.
Instructions for replacing the AC spindle drive, emphasizing the critical step of resetting spindle orientation.
Guides the user through replacing the computer module, stressing the importance of backing up configuration files.
Explains the process for calibrating X, Y, and Z axes using a gauge block and service code 123.
Details how to measure and adjust backlash values for each axis using a dial indicator and service code 128.
Provides a table outlining daily, monthly, and yearly maintenance tasks for optimal machine performance.
