EasyManua.ls Logo

Yale HOISTS YEL Series - User Manual

Yale HOISTS YEL Series
34 pages
Print Icon
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Loading...
Capacities
1/8 Ton
1/4 Ton
1/2 Ton
1 Ton
2 Ton
Operating, Maintenance &
Parts Manual
YJL680-2
YEL
Series
Electric Chain
414 Broadway Avenue
P.O. Box 769
Muskegon, Michigan USA
Tel: 866.805.2962 Fax: 800.742.9270
www.yalehoists.net
The use of any hoist presents some risk of personal injury
or property damage.That risk is greatly increased if proper
instructions and warnings are not followed. Before using this
hoist, each operator should become thoroughly familiar with
all warnings, instructions, and recommendations in this
manual.
Retain this manual for future reference and use.
Forward this manual to the hoist operator.
Failure to operate the equipment as directed in the manual
may cause injury.
Should you have any questions or have problems with this
product, please call Yale Hoists at (866) 805-2962
Before using the hoist, fill in the information below:
Model No.
Serial No.
Purchase Date
F
ollow all instructions and warnings for
inspecting, maintaining and operating this hoist.
Question and Answer IconNeed help?

Do you have a question about the Yale HOISTS YEL Series and is the answer not in the manual?

Summary

Introduction and Capacities

Hoist Capacities

Lists the load capacities for Yale YEL series hoists.

Warranty and Safety Warnings

Product Warranty Details

Details the warranty terms, coverage, and exclusions for Yale hoists.

Overloading and Improper Use Warning

Highlights risks associated with hoist overloading and improper operation.

Operator Safety Responsibilities

Critical Safety Warnings and Guidelines

Essential safety precautions, prohibitions, and cautionary advice for hoist operators.

Hoist Specifications

Hoist Model Specifications and Motor Amperage

Details hoist specs, capacities, speeds, and motor amperage data.

Application, Safety, and Installation

Application Guidelines and Safety Information

Defines intended use, environmental restrictions, and general safety practices.

Installation Requirements

Outlines necessary checks, power supply, and area requirements for installation.

Installation Details and Accessories

Trolley Installation and Pre-Operation Checks

Details trolley installation, limit switch checks, and steps before hoist operation.

Optional Chain Container

Information on chain containers and their installation procedures.

Operation, Overload Protection, and Maintenance

Safe Operation and Overload Protection

Guidance on safe operation, overload clutch function, and load handling.

Planned Maintenance Inspections

Importance of inspection schedules and procedures for hoist maintenance.

Hook, Chain, and Replacement Procedures

Hook and Chain Inspection

Procedures for inspecting hoist hooks and load chains for wear and elongation.

Chain Replacement Procedures

Step-by-step guide for replacing the hoist's load chain.

Chain Replacement and Limit Switches

Chain Replacement (No Chain in Hoist)

Procedure to replace chain when hoist is disassembled.

Limit Switch Adjustment Procedures

Instructions for adjusting upper and lower limit switches for proper operation.

Brake, Controls, and Wiring

Brake Adjustment, Controls, and Wiring

Details on brake adjustment, control system interlocks, and dual-voltage wiring conversions.

Lubrication and Hoist Repairs

Lubrication Schedule and Repair Guidance

Recommended lubricants, frequency, and general procedures for hoist repairs.

Gearbox, Suspension, and Power Cords

Gearbox and Suspension Inspection

Procedures for inspecting gearbox components and suspension parts.

1-Phase Hoist Power Cord Sizing

Recommendations for selecting appropriate power cord gauges based on hoist specs.

Troubleshooting Common Issues

Hoist Operation and Stopping Issues

Diagnoses problems with hook stopping, pushbutton response, and hoist hesitation.

Motor and Brake Performance Troubleshooting

Addresses issues like motor overheating, brake noise, and incorrect direction.

Troubleshooting and Wiring Diagrams

Troubleshooting Speed and Brake Problems

Addresses lifting speed issues, brake noise, and motor buzz problems.

115;230 V Single-Phase Wiring Diagram

Electrical diagram for single-phase hoist wiring configurations.

Three-Phase Wiring Diagrams

230;460 V 3-Phase Wiring Diagram

Electrical diagram for 3-phase, 230/460V hoist wiring.

208 V, 380 V, 575 V 3-Phase Wiring Diagrams

Electrical diagrams for various 3-phase voltages.

Two-Speed Three-Phase Wiring Diagram

2-Speed 3-Phase Wiring Diagram

Electrical diagram for 2-speed, 3-phase hoist wiring.

Inspection and Maintenance Schedules

Maintenance Inspection Checklist

A comprehensive checklist for regular hoist component inspections.

Recommended Lubrication Schedule

Details lubricant types and service frequencies for hoist maintenance.

Inspection Reporting and Lubrication Details

Inspectors Report Template

Form for documenting inspection findings and recommended actions.

Detailed Lubrication Schedule

Specifics on lubricants and service frequency for various components.

Basic Hoist Components

Basic Hoist Exploded View

Diagram illustrating the assembly of a basic hoist model.

Basic Hoist Parts List

Detailed list of parts for the standard hoist model.

Single-Phase Hoist Motor

115;230 V 1-Phase Motor Diagram

Exploded view of the 115/230V single-phase hoist motor.

115;230 V 1-Phase Motor Parts List

List of parts for the 115/230V single-phase hoist motor.

Three-Phase Hoist Motor

3-Phase Motor Exploded View

Exploded view of the 3-phase hoist motor.

3-Phase Motor Parts List

List of parts for the 3-phase hoist motor.

Brake and Solenoid Components

Brake and Solenoid Parts Diagram

Exploded view of brake and solenoid assembly parts.

Brake and Solenoid Parts List

Detailed list of parts for the brake and solenoid.

1-Speed Electrical Components

1-Speed Electrical Parts Diagram

Exploded view of electrical parts for 1-speed models.

1-Speed Electrical Parts List

List of parts for 1-speed electrical components.

2-Speed Electrical Components

2-Speed Electrical Parts Diagram

Exploded view of electrical parts for 2-speed models.

2-Speed Electrical Parts List

List of parts for 2-speed electrical components.

1-Speed Pushbutton Station

1-Speed Pushbutton Station Diagram

Exploded view of the 1-speed pushbutton station assembly.

1-Speed Pushbutton Station Parts

1-Speed Pushbutton Station Parts List

Detailed list of parts for the 1-speed pushbutton station.

2-Speed Pushbutton Station

2-Speed Pushbutton Station Diagram

Exploded view of the 2-speed pushbutton station assembly.

2-Speed Pushbutton Station Parts

2-Speed Pushbutton Station Parts List

Detailed list of parts for the 2-speed pushbutton station.

Limit Switch Assembly

Limit Switch Assembly Diagram

Exploded view of the limit switch assembly.

Limit Switch Assembly Parts List

List of parts for the limit switch assembly.

Long Lift Limit Switch Assembly

Long Lift Limit Switch Diagram

Exploded view of the long lift limit switch assembly.

Long Lift Limit Switch Parts List

List of parts for the long lift limit switch assembly.

Gearbox Components

Gearbox Exploded View

Diagram illustrating the internal components of the gearbox.

Gearbox Model Notes

Specific notes regarding gearing requirements for different models.

Gearbox Parts List

Gearbox Parts

Detailed list of all parts for the gearbox.

Chaining Parts Diagrams

Chaining Parts Diagram (2-Ton Models)

Exploded view of chaining parts for 2-ton models.

Chaining Parts Diagram (1;2-Ton & Under Models)

Exploded view of chaining parts for 1/2-ton models.

Chaining Parts Diagram (1-Ton Models)

Exploded view of chaining parts for 1-ton models.

Chaining Parts List

Chaining Parts

Detailed list of parts related to the hoist's chain system.

Yale HOISTS YEL Series Specifications

General IconGeneral
Load ChainAlloy Steel
Frequency60 Hz
TypeElectric
Standard Lift10 feet
Control TypePendant control
Voltage230/460V
StandardASME B30.16

Related product manuals