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Essential safety measures for maintenance and repair operations, including lifting, personal protection, and electrical safety.
Details the four-cylinder Mazda FE and F2 engines, their displacement, firing order, and basic mechanical features.
Information on where to find procedures for engine removal and installation for specific models.
Details engine type, bore, stroke, displacement, firing order, compression, and timing for FE and F2 engines.
Identifies specific Mazda engine models covered by the manual's procedures.
Outlines the manual's coverage for FE and F2 engines, including removal, repair, and specifications.
Explains the four-cylinder structure, displacement, firing order, camshaft, crankshaft, and piston details of FE/F2 engines.
Highlights hazards of gasket fibers and precautions for electrical system maintenance to prevent damage.
Directs users to other manuals for specific engine removal and installation procedures.
Step-by-step guide for removing timing belt covers, tensioner, camshaft pulley, and front housing.
Instructions for removing the valve cover and then the rocker shaft assembly and camshaft.
Sequence for removing cylinder head capscrews and lifting the cylinder head from the block.
Method for using a valve spring compressor to remove valve retainers, springs, and valves.
Safety warnings and procedures for cleaning engine parts using solvents.
Procedure for checking cylinder head distortion using a straight edge and thickness gauge.
Steps for inspecting rocker arms and shafts, including cleaning and checking clearances.
Detailed inspection of the camshaft for cracks, movement, lobe height, and journal dimensions.
Method for measuring camshaft to cylinder head bore clearance using plastic gauge material.
Procedure for measuring valve stem to guide clearance and replacing valve guides.
Instructions for inspecting valve stems, head thickness, and valve seats for wear and damage.
Procedure for inspecting valve seats and grinding them to the correct angle for proper valve fit.
Method for checking valve springs for damage, measuring free length, and checking squareness.
Procedure for installing the cylinder head, including gasket, capscrews, and proper tightening sequence.
Steps for lubricating and installing the camshaft and the rocker shaft assembly onto the cylinder head.
Procedure for installing the front housing, including gasket and oil seal, with specified torque.
Steps for installing the camshaft pulley, aligning timing marks, and tightening the capscrew.
Instructions for aligning timing marks, installing crankshaft pulley, and installing the timing belt with tensioner.
Procedure for installing the upper and lower timing belt covers with gaskets and specified torque.
Steps for removing the cooling fan bracket, crankshaft pulley, timing pulley, and oil pan for crankshaft access.
Procedure for identifying, loosening, and removing main bearing caps and the crankshaft.
Methods for inspecting the crankshaft for wear, cracks, measuring journal diameters, and checking straightness.
Guidance on inspecting main bearings for damage and measuring clearance between bearings and crankshaft.
Procedure for checking main bearing clearance using plastic gauge material and measuring its width.
Steps for installing main bearings, crankshaft, and main bearing caps with correct torque specifications.
Procedure for removing cylinder head, oil pan, and then disconnecting connecting rods and pistons from the cylinder block.
Instructions for inspecting pistons for wear and cracks, and measuring piston diameter.
Method for measuring piston ring end clearance and clearance between ring and piston groove.
Procedure for checking connecting rod straightness and measuring connecting rod bearing clearance.
Steps for installing the piston pin using a press, ensuring correct depth and free movement.
Instructions for installing piston rings, checking rotation, and positioning ring ends correctly.
Procedure for installing the piston assembly into the cylinder, aligning marks, and tightening connecting rod caps.
Procedure for inspecting the cylinder block surface for distortion and cylinder bores for wear or damage.
Steps for removing the timing belt, crankshaft pulley, oil pan, and front cover to access the oil pump.
Procedure for disassembling the oil pump, removing gears and plunger, and cleaning parts.
Method for inspecting oil pump components by measuring clearances between gears, crescent, and housing.
Steps for assembling the oil pump, installing seals, gears, and housing onto the cylinder block.
Procedure for draining coolant and replacing the thermostat in the thermostat housing.
How to test thermostat operation and install it with a new gasket and housing.
Steps for removing the fan belt, fan, pulley, and fan bracket from the engine.
Procedure for installing the fan shaft, bearing, hub, pulley, and fan, and adjusting fan belt tension.
Steps for removing the water pump, including draining coolant, removing the pulley, and impeller.
Instructions for installing the water seal, water pump with gasket, and filling the cooling system.
Procedure for rotating the crankshaft and removing the distributor assembly from the engine.
Steps for installing the distributor, aligning marks, lubricating, and connecting spark plug wires.
Steps for removing flywheel capscrews, flywheel, drive plate, and flywheel housing.
Procedure for removing the old ring gear using a chisel and installing a new one after heating.
Instructions for installing the flywheel housing, flywheel, drive plate, and tightening capscrews.
Steps for removing flywheel capscrews, flywheel, flange, and adapter plate.
Procedure for installing the torque converter housing and tightening capscrews.
Steps for installing the flange, flywheel, and torque converter with specified torque and thread locker.
Step-by-step guide for adjusting valve clearance for intake and exhaust valves when the engine is hot.
Procedure for checking engine compression pressure using a gauge, including diagnostic steps for low readings.
Details on correct ignition timing settings for various Mazda FE and F2 gasoline and LPG engines.
Guidance on adjusting the throttle cable after disassembly of the throttle linkage.
Comprehensive engine data including type, bore, stroke, displacement, firing order, and speeds.
Detailed specifications for cylinder head height, distortion limit, grinding limit, and valve spring free length.
Specifications for valve guides, stems, head thickness, face angle, and rocker arm dimensions.
Specifications for camshaft lobe height, bearing journals, wear limits, and clearance between journals and bore.
Specifications for crankshaft distortion, journal diameter, clearances, and piston diameter, pin, and ring clearances.
Specifications for connecting rod clearance, cylinder block wear, and oil pump clearances.
Table of torque specifications for various engine components, including capscrews, manifolds, and covers.
Diagnoses and solutions for issues preventing the engine from starting, covering fuel, battery, and ignition.
Troubleshooting steps for engines running roughly or lacking power, related to valve mechanism, pistons, and exhaust.
Diagnoses and solutions for engine overheating, focusing on cooling system restrictions, thermostat, and timing.
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