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Yale GDP25UX

Yale GDP25UX
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Maintenance
A7S1
SERVICE MANUAL
GLP/GDP20UX, GLP/GDP25UX, GLP/GDP30UX, GLP/
GDP35UX
PART NO. 550216372 8000 YRM 2199

Table of Contents

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Yale GDP25UX Specifications

General IconGeneral
ModelGDP25UX
Load Capacity2500 kg
Overall Width1150 mm
Lift Height3000-7000 mm
Mast TypeDuplex
Rated Capacity2500 kg
Lift Speed (loaded/unloaded)0.45/0.55 m/s
Lowering Speed (loaded/unloaded)0.5/0.6 m/s

Summary

Power System

Engine System Overview

Covers engine overview, specs, and components for gasoline/LPG.

Fuel System Details

Details fuel tank, level sensor, and fuel filter service.

Hydraulic Transmission & Torque Converter

System Overview

Overview of hydraulic transmission case and torque converter system and its advantages.

Speed Reduction & Differential

Speed Reducer Mechanism

Explains the function and composition of the speed reducer.

Speed Differential Operation

Describes speed differential mounting, composition, and operation.

Drive Axle System

Steering System

System Type & Overview

Covers steering system type, specs, and component overview.

Steering Gear Assembly

Explains hydraulic steering gear assembly components and function.

Steering Cylinder Details

Details the double-acting steering cylinder and its components.

Steering System Troubleshooting

Brake System

System Introduction

Introduces brake system components: master cylinder, brakes, pedal.

Brake Master Cylinder

Explains brake master cylinder function and internal parts.

Wheel Brake Mechanism

Describes internal expansion hydraulic wheel brake.

Automatic Brake Adjustment

Brake Adjuster Function

Details automatic brake adjuster's role in maintaining clearance.

Wheel Brake Disassembly

Wheel Brake Troubleshooting

Troubleshooting Guide

Lists common wheel brake problems, their causes, and solutions.

Hydraulic System

Steering Control Unit

Multi-way Valve & Priority Spool

Details multi-way valve, spool valves, relief, and priority spool.

Main Hydraulic Oil Circuit

Lift Cylinder

Velocity Fuse Function

Tilt Cylinder

Hydraulic Pump Maintenance

Main Oil Pump Disassembly

Provides steps for disassembling the main oil pump.

Pump Component Inspection & Repair

Outlines procedures for inspecting and repairing pump components.

Electrical System

System Overview

Introduces the forklift's electrical system and its equipment.

Power Distribution Module (PDM)

Routine Maintenance & Operation

Cooling System Service

Covers cooling system troubleshooting and servicing procedures.

Lubrication System

Electrical System Troubleshooting

Electrical Safety Warnings

Safety warnings for inspecting electrical wires and components.

Troubleshooting: No Start

Steps for troubleshooting an IC truck that cannot be started.

Troubleshooting: No Movement

Steps for a truck that starts but cannot move forward/reverse.

Common Electrical Issues

Lists common electrical problems and their solutions.

Lubrication System Schematic

PDM Schematic (All Engines)

PDM with OPS Schematic

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