Yale ZAPI MPW045-E User Manual

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2200 YRM 1067 ZAPI™ PC Interface

1. Try to use the actual truck serial number and put

the word "settings" after it. (This is to keep the con-

troller settings file separate from the tester function

Save file.) See Figure 19.

Figure 19. Save: In

2. Once you select a file name and click on Save, you

will see the screen shown in Figure 20.

Figure 20. Enter a Comment

3. Under the Enter a Comment box, you can either

describe what is different with the settings or enter

a customer name.

Here is what a saved parameter file looks like:

[Info]

Chopper_Name=MPB NA V1.01

User_Comment=modified mode 4 to lower speed

and coast more

Save_Date=Thu Apr 04 15:58:15 2002

[Code;Name;Position;Menu;Value;Scaled Value]

0;ACCELER.DELAY;0;0;0;LEVEL=0

5;DECELER.DELAY;1;0;9;LEVEL=9

11;RELEASE BRAKING;2;0;0;LEVEL=9

12;INVERS.BRAKING;3;0;9;LEVEL=9

30;MAX SPEED FORW;4;0;9;LEVEL=9

31;MAX SPEED BACK;5;0;9;LEVEL=9

248;DRIVE MODES ;01;1;ON

[End]

[Validation]

Code=FFDA

[Stop]

43

Questions and Answers:

R
Rebekah Cain DVMAug 1, 2025
What to do if no LEDs or LCDs are illuminated on my Yale ZAPI MPW045-E Controller?
- R
  Robert DoyleAug 1, 2025
  If no LEDs or LCDs are illuminated on your Yale Controller, it could be due to several reasons: 1. **Battery Issues:** Ensure the battery is properly connected and has the correct voltage. Also, check that the key switch is in the ON position and the brake override circuit is connected in the run position. 2. **Defective Battery Charger:** Disconnect wires 2D and 12 from the leads to the battery charger. Use a test lead to connect 2D and 12. If the truck then operates, inspect the charger fuses and repair or replace the battery charger as needed. 3. **Defective Motor Controller:** Check for battery voltage between the A-6 and B power wire connection at the controller. If the correct battery voltage is present, the controller may need to be replaced.

Yale ZAPI MPW045-E Specifications

General

Brand	Yale
Model	ZAPI MPW045-E
Category	Controller
Language	English

Summary

Safety Precautions

General Maintenance Safety

Essential safety practices for maintenance and repair operations, including lifting and personal protection.

Electrical Safety Warnings

Critical safety warnings, especially regarding electrical discharge and handling of the controller.

ZAPI™ Controller General Information

Controller Description and Principles

Details the ZAPITM Transistor Motor Controller, its technology, operation, and programmable features.

Controller Adjustments and Modes

Covers manual adjustments and selectable operating modes for tuning truck performance.

Programming Guide

Guides on custom performance modes, parameters, tester menu, and handset usage.

ZAPI Handset Usage

Instructions for operating the ZAPI handset for diagnostics and settings.

Troubleshooting and Diagnostics

General Troubleshooting Steps

Guide to diagnosing and resolving controller faults using display, LED, and PC methods.

Control Card Functional Test

Step-by-step procedure for testing the functionality of the control card.

ZAPI PC Interface Operations

Connecting and Basic Interface Usage

Covers connecting and using the ZAPI PC software for configuration and diagnostics.

File Management Operations

Managing configuration files via Open, Save, Print, and Exit functions.

Connection and Function Menus

Navigating PC software menus for parameter adjustment, testing, and alarms.

Advanced PC Programming Tasks

Specific procedures for programming tilt and sideshift functions using a laptop.

Repair and Replacement Procedures

Controller Removal and Installation

Steps for safely removing and installing the ZAPI controller.

Brass Stud Replacement

Procedure for replacing the brass stud on the controller.

Related product manuals

Yale ZAPI MPW050-E