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Yamaha 130TLRZ User Manual

Yamaha 130TLRZ
497 pages
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2001 Outboard Rigging Guide
©2000 YAMAHA MOTOR CORPORATION, U.S.A. Printed in U.S.A.
LIT-18865-00-01

Table of Contents

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Yamaha 130TLRZ Specifications

General IconGeneral
BrandYamaha
Model130TLRZ
CategoryOutboard Motor
LanguageEnglish

Summary

SECTION 1 - STANDARD EQUIPMENT, RIGGING KITS, AND CRATE CONTENTS

2001 Model Standard Equipment

Details the basic standard equipment included with 2001 Yamaha outboard models.

Rigging Kits

Lists the available rigging kits for Yamaha outboard engines, including options for oil tanks.

SECTION 2 - ENGINE DIMENSIONS, MOUNTING, & MOUNTING EQUIPMENT

Engine Mounting Dimensions (Transom Only)

Provides critical dimensions for mounting engines onto boat transoms, including various measurements.

Transom Mounting Patterns

Illustrates standard transom mounting hole patterns for Yamaha outboards.

Jet Drive Engine Mounting, Maintenance, Shift Cable Instruction, Service Info.

Covers essential aspects of jet drive engine mounting, maintenance, and operational information.

Dual Engine Tie Bar Kit Installation

Step-by-step instructions for installing the dual engine tie bar kit for synchronized steering.

Dual Cable Steering Bracket Kit Installation

Guidance on installing dual cable steering bracket kits for proper boat steering.

Morse Universal Dual Cable Steering Bracket Kit Installation

Specific installation instructions for the Morse universal dual cable steering bracket kit.

SECTION 3 - ELECTRICAL

Wire Harnesses

Describes various wire harnesses and their applications for different engine models and configurations.

Switch Panel Assemblies

Details different switch panel assemblies, their functions, and model compatibility.

Battery Installations

Provides essential guidelines and procedures for safe and correct battery installation.

Rectifier - 6 ~ 25HP

Information on installing the rectifier for 6-25HP models.

Voltage Regulator

Details on installing a voltage regulator to stabilize lighting coil output and protect bulbs.

5HP Lighting Coil

Instructions for installing a lighting coil on 5HP motors to provide electrical current.

Neutral Safety Switch - 30E

Installation of a neutral safety switch for 30HP models to prevent starting in gear.

SECTION 4 - REMOTE CONTROLS

Control Boxes

Lists different types of remote control boxes, including their part numbers and basic functions like throttle and choke.

701 Remote Control Assembly

Detailed breakdown and part numbers for the 701 side mount remote control assembly.

703 Control Assemblies

Comprehensive list of parts and information for the 703 standard control assemblies.

704 Binnacle Mount Remote Control Assemblies

Explains the components and assembly for the 704 binnacle mount remote controls.

705 Flush Side-Mount Remote Control Assembly

Details the parts and assembly process for the 705 flush side-mount remote control.

SECTION 5 - INSTRUMENT & GAUGE INSTALLATIONS

Tachometer

Guides on tachometer mounting, calibration, and types available.

Speedometer

Instructions for installing and calibrating speedometers, including factors affecting accuracy.

Trim Meter

Details on installing and adjusting the trim meter and sender for accurate readings.

Water Pressure Gauge

Information on installing water pressure gauges and their importance for engine health.

Water Temperature Gauge

Guidance on installing water temperature gauges and identifying overheating conditions.

Voltmeter

Details on installing and interpreting voltmeter readings for battery condition.

Hour Meter Kit

Information on installing hour meters to track engine usage.

Fuel Gauge

Installation of fuel gauges and connecting them to the fuel tank sender.

Fuel Management Gauge Installation

Step-by-step instructions for installing the fuel management gauge into the boat's dashboard.

Fuel Management Gauge Calibration

Procedures for calibrating the fuel management gauge for accurate fuel consumption readings.

GENERAL RIGGING INFORMATION

Fuel Line Routing and Installation

Step-by-step instructions for routing and installing fuel lines, including safety precautions.

Cable Measuring

Control Box Adjustments

Details proper control box adjustments for smooth and safe operation, covering two throttle control types.

Pre-Engine Operation

2-Stroke Engines

Information on premix fuel requirements, octane ratings, and mixing ratios for 2-stroke engines.

Priming Fuel System

Steps for priming the fuel system using a primer bulb or electric pump to prevent leaks.

4-Stroke Engines

Filling Oil

Instructions for adding oil to 4-stroke engines, recommending specific oil types and checking levels.

Propeller Selection

Select a propeller that will provide peak performance for the customer’s engine and application.

Guidance on selecting a propeller for optimal engine performance and application fit.

Pre-Operation Checks

Fuel/Oil

Pre-operation checks for fuel and oil systems, ensuring no leaks or kinks in hoses.

Controls

Checks for throttle, shift, and steering operation to ensure smooth and safe performance.

Engine

Checks related to engine mounting, fasteners, propeller condition, and battery security.

Fuel Pump/Fuel System Testing

Procedure

Step-by-step guide for conducting the fuel system test to diagnose starvation issues.

Results

Interpretation of vacuum gauge readings and common causes of high vacuum.

Predelivery Checklist

CHECK BEFORE OPERATION

Pre-delivery inspection points for rigging and engine setup before initial operation.

CHECK DURING OPERATION

Checks to be performed while the engine is running to ensure proper operation.

CUSTOMER DELIVERY CHECKLIST

Items to confirm with the customer during delivery to ensure satisfaction and understanding.

Delivery of Unit

Engine Break-in Procedure

Critical information on performing the engine break-in procedure for new engines to ensure performance and longevity.

QUICK START DETAILS

Rigging for Side Mount 701 Manual Control Box

Details rigging requirements for the 701 manual control box.

Rigging for Side Mount 703 Control Box

Information on rigging for the 703 control box, including harness options.

Installing Engine with 704 Single Binnacle or 705 Flush Mount Control

Instructions for installing engines with 704 single binnacle or 705 flush mount controls.

2001 MODEL STANDARD EQUIPMENT

Basic Standard Equipment

Lists the basic standard equipment included with models from 8 to 250 HP as of the publication date.

RIGGING KITS

REMOTE OIL TANK KITS

Details for remote oil tank kits, including 2.8 and 5.0 Gallon options.

TILLER HANDLE KITS

Tiller Handle Kit for 40/C40/50/C50 (63D-W0086-Z0-4D)

Lists all parts included in the tiller handle kit for 40, C40, 50, and C50 models.

Tiller Handle Kit for F30/F40 3 Cylinder (67C-W0086-Z1-4D)

Tiller Handle Kit for F50/T50 (62Y-W0086-Z0-4D)

Lists all parts included in the tiller handle kit for F50/T50 models.

Tiller Handle Kit for 60/C60/C70/70 (6H3-W0086-Z0-4D)

Details all components included in the tiller handle kit for 60, C60, C70, and 70HP models.

Tiller Handle Kit for C90/90 (6H3-W0086-Z0-4D)

Lists all parts for the tiller handle kit for C90 and 90HP models.

Tiller Handle Kit for F80/F100 (67G-W0086-Z1-4D)

Tiller Handle Kit for F115

Lists all parts for the tiller handle kit for the F115 model.

SECTION 6 - TILLER HANDLE KITS

T9.9 Remote Tiller Rigging Kit

Details the rigging kit for the T9.9 remote tiller model.

SECTION 7 - CONVERSION & STEERING KITS

6/8HP Electric Starter Conversion Kit

Details the electric starter conversion kit for 6/8HP motors.

SECTION 8 - PROPELLERS

Propellers

Discusses Yamaha propeller design, materials, and types for optimal performance.

Propeller Application Charts

Tables providing propeller recommendations based on engine horsepower, model, and application.

ACTUATOR INSTALLATION

Do not mount the actuator in a location which prevents operation of the emergency lever and emergency manual shift lever.

Safety warning regarding actuator mounting location to ensure manual override functionality.

CHECKING ACTUATOR OPERATION

2) Place the remote control lever on forward and turn the main switch to start to check that the engine is not started.

Test to verify start-in-gear protection by checking if the engine starts in forward or reverse.

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