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General| Engine Type | 2-Stroke |
|---|---|
| Horsepower | 250 hp |
| Starting System | Electric |
| Shaft Length | 25 inches |
| Trim Method | Power Trim & Tilt |
Guide on manual format, symbols, safety, and procedures for effective service.
Explanation of chapter and data indication symbols used throughout the manual.
Essential safety procedures to prevent accidents and ensure quality service.
Information on applicable models and serial number location.
List of specialized tools required for maintenance and repair procedures.
Details on key features and design benefits of the power unit components.
Guidance on selecting the correct propeller for optimal boat performance.
Comprehensive checklist for ensuring the outboard motor is ready for delivery.
Key dimensions, weight, performance, and general specifications for the models.
Specific measurements and tolerances for engine parts during maintenance.
Specified torques for various fasteners and components for proper assembly.
Schedule for routine checks and maintenance based on operating hours.
Procedure for checking the fit and security of the top cowling.
Inspection of fuel hoses, filter, pumps, and carburetor for leaks.
Inspection of engine oil, spark plug, thermostat, and cooling system.
Procedures for synchronizing carburetors and checking throttle sensor.
Inspection of PTT operation and fluid level for bracket system.
Procedures for checking gear oil level and lower unit for leaks.
Inspection of anode, battery, and lubrication points on the outboard motor.
Diagram illustrating the correct routing of fuel and oil hoses.
Exploded view and part list for the fuel line system.
Detailed procedures for disassembling, checking, and assembling carburetors.
Instructions for checking, disassembling, and assembling the fuel pump.
Procedures for checking and assembling the oil tank and oil pump.
Procedure for checking engine compression pressure.
Instructions for removing and checking the intake manifold and reed valves.
Procedures for removing, checking, and installing the exhaust cover and PCV.
Steps for removing and checking the cylinder head for warpage.
Detailed procedures for disassembling and checking crankcase components.
Disassembly and assembly procedures for the lower unit.
Service procedures for the propeller shaft housing assembly.
Disassembly and assembly of the drive shaft and lower case.
Calculations and procedures for selecting and installing shims.
Methods for measuring and adjusting gear backlash.
Procedures for removing and installing the bottom cowling.
Steps for disassembling and assembling the upper case and steering arm.
Procedures for removing and installing clamp brackets and swivel bracket.
Detailed procedures for servicing the PTT unit components.
Instructions for disassembling, checking, and assembling the PTT motor.
Procedures for disassembling, checking, and assembling the gear pump.
Steps for disassembling and assembling the tilt and trim cylinders.
Tests for checking the continuity and resistance of PTT electrical components.
Procedures for measuring peak voltage of electrical components.
Diagrams showing the location of electrical components (Port, Starboard, Junction Box).
Checks for spark plugs, caps, coils, CDI unit, pulser coil, and sensors.
Procedures for checking fuses, start switch, lanyard switch, and starter relay.
Steps for removing, checking, and assembling the starter motor.
Procedures for checking lighting coil, rectifier regulator, and hour meter.
Checks for oil level sensor, emergency switch, and oil pump operation.
Diagnosing power unit issues using a diagnostic flash indicator.
Troubleshooting engine problems without diagnostic codes.
Diagnosing and resolving issues with the PTT unit operation.
Resolving problems related to the lower unit shift mechanism.
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