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Yamaha Crux S User Manual

Yamaha Crux S
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Table of Contents

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Yamaha Crux S Specifications

General IconGeneral
BrandYamaha
ModelCrux S
CategoryMotorcycle
LanguageEnglish

Summary

INTRODUCTION

IMPORTANT MANUAL INFORMATION

ROAD SAFETY TIPS

SAFE RIDING

Learn proper motorcycle riding techniques and control functions for safe operation.

SAFE BRAKING

Learn and apply effective basic methods for safe braking techniques.

DESCRIPTION

Left view

Identification and description of motorcycle parts visible from the left side.

Right view

Identification and description of motorcycle parts visible from the right side.

Control / Instruments

Identification and explanation of motorcycle controls and instrument panel features.

INSTRUMENT AND CONTROL FUNCTIONS

Speedometer

Displays riding speed and records total distance traveled.

Indicator lights

Explains the function of various indicator lights on the instrument panel.

Handlebar switches

Operation and function of handlebar-mounted switches like dimmer, lights, horn, and turn signals.

Clutch lever

Location and operation of the clutch lever for engaging/disengaging the clutch.

Shift pedal

Location and operation of the shift pedal for changing gears.

Brake Controls

Location and operation of front and rear brake levers/pedals.

Fuel tank cap

Instructions for opening and closing the fuel tank cap.

Fuel

Guidance on checking and filling the fuel tank with the correct type and amount of fuel.

Fuel cock

Operation of the fuel cock lever for fuel flow control (OFF, ON, RES).

Choke lever

Operation of the choke lever for starting cold engines.

Kick starter

Procedure for using the kick starter to start the engine.

Opening of Seat

Instructions for opening and removing the motorcycle seat.

Storage compartment

Location and description of the storage compartment.

Rear Shock Absorber

Information about the rear shock absorber type.

Handle Seat

Identification of the handle seat.

Stay Lock

Identification of the stay lock for helmet mounting.

PRE-OPERATION CHECKS

OPERATION AND IMPORTANT RIDING POINTS

Starting and warming up a cold engine

Step-by-step procedure for starting and warming up a cold engine.

Starting a warm engine

Procedure for starting a warm engine, noting when choke may not be required.

Shifting

Explanation of how the transmission controls power and the use of the shift pedal.

Tips for reducing fuel consumption

Advice on how to improve motorcycle fuel efficiency through riding habits.

Running-in

Essential procedures and precautions for the engine's initial break-in period (0-1000 km).

PERIODIC MAINTENANCE AND MINOR REPAIR

Tool kit

Information about the owner's tool kit and other necessary tools for maintenance.

Panel removal and installation

Procedures for removing and reinstalling motorcycle panels for maintenance access.

Panel Removal and Installation

Procedures for removing and reinstalling motorcycle panels (Panel A and B).

Spark plug inspection

Guide to inspecting the spark plug condition and its role in engine performance.

Engine oil

Instructions for checking and maintaining the engine oil level for optimal performance and life.

Engine oil replacement

Step-by-step procedure for changing the engine oil and filter.

Air filter

Instructions for cleaning and maintaining the air filter element.

Carburetor Tuning

Procedures for adjusting carburetor settings and idle speed.

Throttle cable free play adjustment

How to adjust the free play in the throttle cable for proper operation.

Valve clearance adjustment

Explanation of valve clearance and the need for regular adjustment by a dealer.

Tyres

Guidelines for ensuring maximum performance, service life, and safe operation of tires.

Tyre inspection

Routine checks for tire wear, damage, and proper inflation.

Wheels

Guidelines for inspecting wheels for damage, loose spokes, and proper maintenance.

Clutch level free play adjustment

Procedure for adjusting the free play in the clutch lever.

Front brake adjustment

Procedure for adjusting the free play in the front brake lever.

Rear brake adjustment

Procedure for adjusting the free play in the rear brake pedal and checking the brake light.

Brake light switch adjustment

How to adjust the rear brake light switch for proper activation.

Checking the brake shoes

How to inspect brake shoes for wear using the indicator.

Drive chain slack check

Procedure for checking and adjusting the drive chain slack.

Driven chain slack adjustment

Detailed steps for adjusting the drive chain slack and alignment.

Drive chain lubrication

Instructions for cleaning and lubricating the drive chain.

Cable inspection and lubrication

Procedures for inspecting and lubricating control cables.

Throttle cable and grip lubrication

How to lubricate the throttle cable and grip assembly.

Pivot Point Lubrication

Lubrication of brake/shift pedals, clutch levers, and center/sidestands.

Front fork inspection

Steps for inspecting the front fork for damage, oil leaks, and smooth operation.

Steering inspection

How to inspect steering for smooth movement, loose bearings, and proper adjustment.

Wheel bearings

How to inspect wheel bearings for play or smooth rotation.

Battery

Instructions for checking battery electrolyte level and terminal tightness.

Battery storage

Procedures for storing the battery properly during long-term non-use.

Fuse replacement

How to locate and replace a blown fuse.

Headlight bulb replacement

Step-by-step guide to replacing the headlight bulb.

Turn signal and taillight bulb replacement

Procedure for replacing turn signal and taillight bulbs.

Front wheel removal

Steps for safely removing the front wheel.

Front wheel installation

Steps for correctly installing the front wheel.

Rear wheel removal

Steps for safely removing the rear wheel.

Rear wheel installation

Steps for correctly installing the rear wheel.

Troubleshooting chart - For Starting

CLEANING AND STORAGE

CAUTION :

Warnings regarding improper cleaning methods and the use of cleaning products.

B. STORAGE

Procedures for long-term storage of the motorcycle, including battery and fuel preparation.

FACTS RELATED WITH EXHAUST EMISSION CONTROL

SAFETY NORMS

Riding Visibility and Signaling

Importance of headlights, taillights, indicators, and mirrors for visibility and signaling.

Braking and Control Systems

Proper operation of brakes and clutch for safe control.

Rider and Passenger Safety Features

Features like horn, helmet lock, and pillion grip for rider safety.

WARRANTY

VALIDITY OF WARRANTY

Specifies the warranty period based on kilometers or time from purchase/previous service.

Warranty Exclusions

Conditions and exclusions that void the warranty.

JOBS TO BE CARRIED OUT DURING FIFTEENTH PAID SERVICE

JOBS TO BE CARRIED OUT DURING FOURTEENTH PAID SERVICE

JOBS TO BE CARRIED OUT DURING THIRTEENTH PAID SERVICE

JOBS TO BE CARRIED OUT DURING TWELVETH PAID SERVICE

JOBS TO BE CARRIED OUT DURING ELEVENTH PAID SERVICE

JOBS TO BE CARRIED OUT DURING TENTH BONUS FREE SERVICE

JOBS TO BE CARRIED OUT DURING NINTH BONUS FREE SERVICE

JOBS TO BE CARRIED OUT DURING EIGHTH PAID SERVICE

JOBS TO BE CARRIED OUT DURING SEVENTH PAID SERVICE

JOBS TO BE CARRIED OUT DURING SIXTH FREE SERVICE

JOBS TO BE CARRIED OUT DURING FIFTH FREE SERVICE

JOBS TO BE CARRIED OUT DURING FOURTH FREE SERVICE

JOBS TO BE CARRIED OUT DURING THIRD FREE SERVICE

JOBS TO BE CARRIED OUT DURING SECOND FREE SERVICE

JOBS TO BE CARRIED OUT DURING FIRST FREE SERVICE

PRE-DELIVERY INSPECTION REPORT

A. FRAME

Inspection points related to the motorcycle's frame and its components.

f. Wheels

Inspection points for tires, rims, spokes, and locks.

h. Fasteners

Torque specifications for various fasteners on the motorcycle.

B. ENGINE

Inspection points related to the engine, including oil and spark plug.

Spark Plug and Valve Clearance

Inspection and settings for spark plug and valve clearance.

Kick Starter and Carburetor

Checking kick starter operation and carburetor settings.

Drive Chain and Fasteners

Checking drive chain alignment/slackness and fastener torque specs.

C. ELECTRICAL

Inspection of electrical systems, including ignition, lights, battery, and fuse.

D. ROAD TEST

Checks to be performed during a road test for proper motorcycle operation.

INSTALLATION

Key Motorcycle Operations and Checks

Explanation of essential operations and checks for the customer at delivery.

SERVICE RECORD

GREEN BOOK

IMPORTANT GUIDELINES

Guidelines for owners/users regarding government regulations and environmental protection.

DO'S AND DON'TS FOR THE MOTORCYCLE

'CO' EMISSION LEVEL MEASUREMENT

LIST OF COMPONENTS IMPACTING 'EMISSION'

Lists components that affect the motorcycle's emission levels.

LOG SHEET

YMI AREA OFFICES

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