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Yamaha FJR1300(S) Service Manual

Yamaha FJR1300(S)
44 pages
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2004
FJR1300(S)
FJR1300A(S)
5JW1-AE5
SUPPLEMENTARY
SERVICE MANUAL
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Yamaha FJR1300(S) Specifications

General IconGeneral
Engine TypeLiquid-cooled, 4-stroke, DOHC, inline 4-cylinder
Displacement1298 cc
Bore x Stroke79.0 mm x 66.2 mm
Compression Ratio10.8:1
Transmission6-speed
Final DriveShaft
ABSStandard
Traction ControlStandard
Front Tire120/70 ZR17
Rear Tire180/55 ZR17
Wheelbase1, 545mm
Fuel Capacity25 liters
Fuel SystemFuel Injection
IgnitionTCI
Rear SuspensionSingle shock; adjustable preload and rebound damping
Front BrakesDual 320 mm discs, 4-piston calipers
Rear Brakes282 mm disc
Seat Height805 mm / 825 mm

Summary

FOREWORD

Manual Introduction and Related Manuals

Introduces the supplementary manual and lists related service manuals for complete procedures.

MANUAL GUIDANCE

NOTICE

Explains the manual's intended use by qualified mechanics and notes on potential changes.

IMPORTANT MANUAL INFORMATION

Defines symbols and terms (WARNING, CAUTION, NOTE) used for important information.

HOW TO USE THIS MANUAL

Manual Structure Explanation

Details the organization of the manual into chapters, sections, and sub-sections.

Symbol Reference Guide

Explains how to interpret symbols used in diagrams and text for procedures.

SYMBOLS DEFINITIONS

Chapter and Technical Symbols

Lists symbols indicating chapter subjects and general technical information.

Lubricant and Action Symbols

Defines symbols for types of lubricants and procedural actions like applying Loctite.

GENERAL INFORMATION

FEATURES

Overview of the motorcycle's key features and systems.

OUTLINE

General description of the motorcycle's main functions and systems.

FI SYSTEM OVERVIEW

Introduction to the Fuel Injection (FI) system and its benefits.

SPECIFICATIONS

GENERAL SPECIFICATIONS

Lists general model codes and specifications for different regions.

ENGINE SPECIFICATIONS

Details specifications for the fuel pump, throttle bodies, and fuel injectors.

ELECTRICAL SPECIFICATIONS

Ignition System Specifications

Details ignition system type, timing, and coil resistance.

Relay Specifications

Lists specifications for starter and fuel injection system relays.

PERIODIC CHECKS AND ADJUSTMENTS

INTRODUCTION TO MAINTENANCE

Explains the importance of preventive maintenance for reliable operation and service life.

PERIODIC MAINTENANCE AND LUBRICATION CHART

Provides a schedule for checks and lubrication based on odometer readings.

SEATS AND FUEL TANK

FUEL TANK COMPONENTS

Illustrates and lists parts associated with the fuel tank assembly.

REMOVING THE FUEL TANK

REMOVING THE FUEL TANK

Step-by-step instructions for safely removing the fuel tank.

AIR FILTER CASE

REMOVING THE AIR FILTER CASE

Procedure for disassembling and removing the air filter case and its components.

FUEL INJECTION SYSTEM OVERVIEW

FUEL INJECTION SYSTEM COMPONENTS

Lists and illustrates the various sensors and components of the FI system.

FUEL INJECTION SYSTEM WIRING DIAGRAMS

WIRING DIAGRAM (FJR1300)

Electrical schematic showing the wiring for the FJR1300 model.

FUEL INJECTION SYSTEM WIRING DIAGRAMS

WIRING DIAGRAM (FJR1300A)

Electrical schematic showing the wiring for the FJR1300A model.

FUEL INJECTION SYSTEM DIAGNOSTICS

SELF-DIAGNOSTIC FAULT CODES

Table detailing fault codes, symptoms, and probable causes for self-diagnostics.

FUEL INJECTION SYSTEM DIAGNOSTICS

SUBSTITUTE CHARACTERISTICS OPERATION CONTROL (FAIL-SAFE ACTION)

Explains the motorcycle's fail-safe actions in response to sensor malfunctions.

FUEL INJECTION SYSTEM DIAGNOSTICS

SENSOR OPERATION DATA VERIFICATION TABLE

Provides a table to verify sensor data displayed on the meter for diagnostics.

FUEL INJECTION SYSTEM TROUBLESHOOTING

TROUBLESHOOTING THE SELF-DIAGNOSTIC FAULT CODE

Details inspection and countermeasure steps for specific self-diagnostic fault codes.

THROTTLE BODIES

REMOVING THE THROTTLE BODIES

Step-by-step guide for removing the throttle body assembly.

FUEL INJECTION SYSTEM COMPONENTS

REMOVING THE INJECTORS

Procedure for safely disconnecting and removing fuel injectors.

AIR INDUCTION SYSTEM

INSTALLING THE REED VALVES

Instructions for correctly installing the reed valves in the air induction system.

ELECTRICAL COMPONENTS

ELECTRICAL COMPONENTS LIST

Identifies and illustrates various electrical parts of the motorcycle.

FUEL INJECTION SYSTEM CIRCUIT DIAGRAMS

CIRCUIT DIAGRAM (FJR1300)

Detailed electrical circuit diagram for the FJR1300 model.

FUEL INJECTION SYSTEM CIRCUIT DIAGRAMS

CIRCUIT DIAGRAM (FJR1300A)

Detailed electrical circuit diagram for the FJR1300A model.

FUEL PUMP INSPECTION

CHECKING THE FUEL PUMP

Procedure for verifying the fuel pump's operation and flow.

FJR1300 WIRING DIAGRAM COLOR CODES

FJR1300 WIRING DIAGRAM COLOR CODE LIST

Lists wire colors and their corresponding codes for the FJR1300 wiring diagram.

FJR1300A WIRING DIAGRAM COLOR CODES

FJR1300A WIRING DIAGRAM COLOR CODE LIST

Lists wire colors and their corresponding codes for the FJR1300A wiring diagram.

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