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Yamaha FJR1300N 2001 User Manual

Yamaha FJR1300N 2001
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FJR1300
(
N
)
5JW1-AE1
SERVICEMANUAL
2001

Table of Contents

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Yamaha FJR1300N 2001 Specifications

General IconGeneral
Displacement1298 cc
Compression Ratio10.8:1
Fuel SystemFuel injection
Final DriveShaft
Front Tire120/70 ZR17
Rear Tire180/55 ZR17
Engine TypeLiquid-cooled, 4-stroke, DOHC, inline 4-cylinder
Bore x Stroke79.0 mm x 66.2 mm
IgnitionTCI
Transmission5-speed
Front SuspensionTelescopic forks
Rear SuspensionSwingarm
Front BrakesDual disc
Rear Brakes282mm disc, single-piston caliper
Wheelbase805 mm
Seat Height805 mm
Fuel Capacity25 liters
Dry Weight264 kg / 582 lbs

Summary

HOW TO USE THIS MANUAL

SYMBOLS

CHAPTER 1 GENERAL INFORMATION

MOTORCYCLE IDENTIFICATION

Identifies motorcycle by VIN and model code.

FEATURES

Main function and components of the fuel injection (FI) system.

IMPORTANT INFORMATION

Guidelines for removal, disassembly, replacement parts, and special tools.

SPECIAL TOOLS

Lists necessary special tools for tune-up and assembly with part numbers.

CHAPTER 2 SPECIFICATIONS

GENERAL SPECIFICATIONS

Overall dimensions, weight, and maximum load of the motorcycle.

ENGINE SPECIFICATIONS

Details on engine type, displacement, bore, compression, fuel, and oils.

CHASSIS SPECIFICATIONS

Specifications for frame, wheels, tires, brakes, suspension, and steering.

ELECTRICAL SPECIFICATIONS

Specifications for system voltage, ignition, charging, battery, and lights.

GENERAL TIGHTENING TORQUE SPECIFICATIONS

Specifies torques for standard fasteners and provides conversion tables.

CHAPTER 3 PERIODIC CHECKS AND ADJUSTMENTS

INTRODUCTION

Purpose of periodic maintenance and its benefits for vehicle operation and lifespan.

PERIODIC MAINTENANCE AND LUBRICATION INTERVALS

Lists maintenance tasks and their recommended intervals in km and annually.

SEATS AND FUEL TANK

Procedures for removing and installing seats and fuel tank components.

AIR FILTER CASE

Steps for removing and installing the air filter case and element.

COWLINGS AND COVERS

Procedures for removing and disassembling various cowlings and covers.

CHASSIS

Checks and adjustments for chassis components like brakes, wheels, tires, and steering.

ENGINE

Checks and adjustments for engine components like valve clearance, throttle bodies, and oil.

CHAPTER 4 CHASSIS

FRONT WHEEL AND BRAKE DISCS

Procedures for removing, checking, and installing the front wheel and brake discs.

REAR WHEEL AND BRAKE DISC

Procedures for removing, checking, and installing the rear wheel and brake disc.

FRONT AND REAR BRAKES

Details on brake pads, master cylinders, and calipers for both front and rear brakes.

HYDRAULIC CLUTCH

Information on clutch master cylinder and release cylinder components and procedures.

FRONT FORK

Procedures for removing, disassembling, checking, and installing the front fork legs.

HANDLEBARS

Procedures for removing, checking, and installing the left and right handlebars.

STEERING HEAD

Procedures for removing, checking, and installing the steering head components.

REAR SHOCK ABSORBER ASSEMBLY AND RELAY ARM

Procedures for handling, removing, checking, and installing rear shock absorber and relay arm.

SWINGARM

Procedures for removing, checking, and installing the swingarm.

SHAFT DRIVE

Troubleshooting, checking, measuring, and adjusting shaft drive components.

CHAPTER 5 ENGINE

MUFFLERS AND EXHAUST PIPE ASSEMBLY

Procedures for removing and installing the mufflers and exhaust pipe assembly.

LEADS AND HOSES

Procedures for removing and installing various electrical leads and hoses.

ENGINE

Procedures for removing and installing the engine assembly.

CAMSHAFTS

Procedures for removing, checking, and installing camshafts and related components.

CYLINDER HEAD

Procedures for removing, checking, and installing the cylinder head.

VALVES AND VALVE SPRINGS

Procedures for removing, checking, and installing valves and valve springs.

GENERATOR AND STARTER CLUTCH

Procedures for removing, checking, and installing generator rotor and starter clutch.

PICKUP COIL ROTOR

Procedures for removing and installing the pickup coil rotor and cover.

CLUTCH

Procedures for removing, checking, and installing clutch components.

SHIFT SHAFT

Procedures for checking and installing the shift shaft and related parts.

OIL PAN AND OIL PUMP

Procedures for removing, checking, and installing the oil pan and oil pump.

MIDDLE GEAR

Procedures for removing, disassembling, checking, and aligning middle gear components.

CRANKCASE

Procedures for disassembling, checking, and assembling the crankcase.

CONNECTING RODS AND PISTONS

Procedures for removing, checking, and installing connecting rods and pistons.

CRANKSHAFT

Procedures for removing, checking, and installing the crankshaft.

TRANSMISSION

Procedures for removing, checking, and installing the transmission, shift drum, and forks.

BALANCERS

Procedures for removing, checking, and installing front and rear balancers.

CHAPTER 6 COOLING SYSTEM

RADIATOR

Procedures for removing, checking, and installing the radiator and cap.

OIL COOLER

Procedures for checking and installing the oil cooler and related hoses.

THERMOSTAT

Procedures for removing, checking, assembling, and installing the thermostat assembly.

WATER PUMP

Procedures for removing, disassembling, checking, assembling, and installing the water pump.

CHAPTER 7 FUEL INJECTION SYSTEM

FUEL INJECTION SYSTEM

Overview of the fuel injection system, including diagrams and component identification.

WIRING DIAGRAM

Detailed wiring diagram for the fuel injection system.

ECU’S SELF-DIAGNOSTIC FUNCTION

Explanation of the ECU's self-diagnostic function, modes, and fault codes.

SUBSTITUTE CHARACTERISTICS OPERATION CONTROL (FAIL-SAFE ACTION)

Describes how the ECU operates under abnormal sensor signals.

TROUBLESHOOTING

Guides for diagnosing and resolving malfunctions using diagnostic codes.

THROTTLE BODIES

Procedures for removing and checking the throttle bodies.

CHECKING THE INJECTOR

Steps to check the injector for damage.

CHECKING THE THROTTLE BODY

Procedures for checking the throttle body for cracks, damage, and fuel passages.

CHECKING THE PRESSURE REGULATOR

Steps to check the pressure regulator for damage.

CHECKING THE FUEL PUMP AND PRESSURE REGULATOR OPERATION

Procedures for checking the fuel pump and pressure regulator operation and fuel pressure.

AIR INDUCTION SYSTEM

Overview of the air induction system and its function in reducing emissions.

AIR CUT-OFF VALVE

Description of the air cut-off valve and its control by the ECU.

AIR INDUCTION SYSTEM DIAGRAMS

Diagram illustrating the air induction system components and connections.

AIR CUT-OFF VALVE ASSEMBLY AND AIR INDUCTION SYSTEM HOSES

Procedures for removing the air cut-off valve assembly and hoses.

REED VALVES

Procedures for removing and checking the reed valves.

CHECKING THE AIR INDUCTION SYSTEM

Steps to check the air induction system for damage and proper function.

CHAPTER 8 ELECTRICAL

ELECTRICAL COMPONENTS

Identification and illustration of various electrical components.

CHECKING SWITCH CONTINUITY

Procedure for checking switch continuity using a pocket tester.

CHECKING THE SWITCHES

Instructions for checking switches for damage, wear, and proper connections.

CHECKING THE BULBS AND BULB SOCKETS

Procedures for checking bulbs and sockets for damage, wear, and continuity.

IGNITION SYSTEM

Circuit diagram and troubleshooting for the ignition system.

ELECTRIC STARTING SYSTEM

Circuit diagram and troubleshooting for the electric starting system.

STARTER MOTOR

Procedures for removing, checking, and assembling the starter motor.

CHARGING SYSTEM

Circuit diagram and troubleshooting for the charging system.

LIGHTING SYSTEM

Circuit diagram and troubleshooting for the lighting system.

SIGNALING SYSTEM

Circuit diagram and troubleshooting for the signaling system.

COOLING SYSTEM

Circuit diagram and troubleshooting for the cooling system.

FUEL INJECTION SYSTEM

Circuit diagram and troubleshooting for the fuel injection system.

WINDSHIELD DRIVE SYSTEM

Circuit diagram and troubleshooting for the windshield drive system.

CHAPTER 9 TROUBLESHOOTING

STARTING PROBLEMS

Lists common causes and checks for engine starting issues.

INCORRECT ENGINE IDLING SPEED

Identifies causes for incorrect engine idling speed.

POOR MEDIUM-AND-HIGH-SPEED PERFORMANCE

Troubleshooting for performance issues at medium and high speeds.

FAULTY GEAR SHIFTING

Troubleshooting for issues with gear shifting, including difficulty and jumping out of gear.

FAULTY CLUTCH

Symptoms and causes for clutch slipping or dragging.

OVERHEATING

Identifies causes of engine, cooling system, fuel system, chassis, and electrical overheating.

POOR BRAKING PERFORMANCE

Troubleshooting for issues related to poor braking performance.

FAULTY FRONT FORK LEGS

Troubleshooting for leaking oil or malfunctions in the front fork legs.

UNSTABLE HANDLING

Lists potential causes for unstable motorcycle handling.

FAULTY LIGHTING OR SIGNALING SYSTEM

Troubleshooting for issues with headlights, tail/brake lights, turn signals, and horn.

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