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Yamaha FZ6-SS 2004 User Manual

Yamaha FZ6-SS 2004
456 pages
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Table of Contents

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Yamaha FZ6-SS 2004 Specifications

General IconGeneral
Year2004
ManufacturerYamaha
ModelFZ6-SS
CategoryMotorcycle
Displacement600 cc
Bore x Stroke65.5 mm x 44.5 mm
Compression Ratio12.2:1
Fuel SystemFuel injection
Transmission6-speed
Seat Height795 mm (31.3 inches)
Fuel Capacity19 liters (5.0 US gallons)
Front SuspensionTelescopic fork
Rear SuspensionSwingarm
Rear BrakeSingle disc
Tires (Front)120/70-ZR17
Tires (Rear)180/55-ZR17
Final DriveChain
Front Suspension Travel130 mm (5.1 inches)
Rear Suspension Travel130 mm (5.1 inches)
Front Brakes Calipers2-piston
Rear Brakes Calipers1-piston
Length2, 095 mm (82.5 inches)
Wheelbase1, 440 mm (56.7 inches)
Power98 hp
Front BrakeDual disc
IgnitionDigital TCI
Width750 mm
Ground Clearance140 mm
Engine TypeInline-4
Torque63.1 Nm (46.5 lb-ft) @ 10, 000 rpm

Summary

GENERAL INFORMATION

MOTORCYCLE IDENTIFICATION

Identifies vehicle by VIN and model label for spare parts ordering.

FEATURES

Describes the motorcycle's features, including the Fuel Injection system.

SPECIAL TOOLS

Lists necessary specialized tools for maintenance and assembly.

SPECIFICATIONS

GENERAL SPECIFICATIONS

Provides overall dimensions, weight, and basic vehicle data.

ENGINE SPECIFICATIONS

Details engine type, displacement, bore, compression, fuel, oil, and lubrication specs.

CHASSIS SPECIFICATIONS

Covers frame, wheels, tires, suspension, steering, and drive chain specifications.

TIGHTENING TORQUES

Specifies tightening torques for engine and chassis fasteners.

PERIODIC CHECKS AND ADJUSTMENTS

PERIODIC MAINTENANCE AND LUBRICATION INTERVALS

Outlines recommended maintenance tasks and their intervals based on mileage or time.

SEAT

Procedure for removing and installing the motorcycle seat.

FUEL TANK

Procedures for removing and installing the fuel tank and fuel pump.

ENGINE

Covers engine checks and adjustments including valve clearance, throttle bodies, and oil.

CHASSIS

Covers checks and adjustments for brakes, wheels, tires, steering, suspension, and chain.

ELECTRICAL SYSTEM

Covers checks and maintenance for battery, fuses, ignition, starting, charging, lighting, and signaling systems.

CHASSIS

FRONT WHEEL AND BRAKE DISCS

Procedures for removing, checking, and installing the front wheel and brake discs.

FRONT AND REAR BRAKES

Details on brake pads, master cylinders, and calipers, including replacement and disassembly.

FRONT FORK

Covers removing, disassembling, checking, assembling, and installing front fork legs.

HANDLEBAR

Procedures for removing, checking, and installing the handlebar and related controls.

ENGINE

CAMSHAFTS

Covers cylinder head cover, camshaft removal, checking, and installation.

VALVES AND VALVE SPRINGS

Covers valve removal, checking, and installation, including springs and guides.

CONNECTING RODS AND PISTONS

Procedures for removing, checking, and installing connecting rods, pistons, and rings.

TRANSMISSION

Covers transmission, shift drum assembly, shift forks, and axle removal, checking, and installation.

COOLING SYSTEM

RADIATOR

Procedures for removing, checking, and installing the radiator and cap.

WATER PUMP

Covers water pump removal, disassembly, checking, assembly, and installation.

FUEL INJECTION SYSTEM

FUEL INJECTION SYSTEM

Overview of the FI system, wiring diagram, ECU self-diagnostics, and troubleshooting.

THROTTLE BODIES

Procedures for removing, checking, and adjusting throttle bodies, injectors, and sensors.

ELECTRICAL SYSTEM

IGNITION SYSTEM

Circuit diagram and troubleshooting for the ignition system.

ELECTRIC STARTING SYSTEM

Circuit diagram, operation, and troubleshooting for the electric starting system.

CHARGING SYSTEM

Circuit diagram and troubleshooting for the charging system, including battery and stator.

TROUBLESHOOTING

STARTING FAILURES

Lists potential causes for engine starting failures across various systems.

OVERHEATING

Lists potential causes for engine, cooling, fuel, chassis, and electrical system overheating.

POOR BRAKING PERFORMANCE

Identifies causes for reduced braking effectiveness.

UNSTABLE HANDLING

Lists causes for unstable handling related to handlebar, steering, forks, swingarm, and tires.

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