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Yamaha FZ6-SS User Manual

Yamaha FZ6-SS
435 pages
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Table of Contents

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Yamaha FZ6-SS Specifications

General IconGeneral
Displacement600cc
Compression Ratio12.2:1
Fuel SystemFuel Injection
Seat Height795 mm
IgnitionTCI
Final DriveChain
Front Tire120/70 ZR17
Rear Tire180/55 ZR17
Length2, 095 mm
Wheelbase1, 440 mm
Ground Clearance140 mm
Bore x Stroke65.5mm x 44.5mm
Power98 hp @ 12, 000 rpm
Torque63.1 Nm @ 10, 000 rpm
Transmission6-speed
Front SuspensionTelescopic fork
Rear SuspensionSwingarm, Monocross
Front BrakeDual hydraulic disc
Rear BrakeSingle hydraulic disc
Engine TypeLiquid-cooled, 4-stroke, DOHC, forward-inclined parallel 4-cylinder

Summary

Important Manual Information

Notice

Provides essential information regarding the use of the service manual and safety precautions.

How to Use This Manual

Symbols

Chapter 1 General Information

Motorcycle Identification

Details on identifying the motorcycle's VIN and model label for part ordering.

Features

Overview of the motorcycle's key features, including the FI system.

Special Tools

Lists necessary special tools for accurate tune-ups and assembly.

Chapter 3 Periodic Checks and Adjustments

Periodic Maintenance Chart for the Emission Control System

Schedule for emission control system checks and maintenance.

General Maintenance and Lubrication Chart

Schedule for general maintenance and lubrication tasks.

Adjusting the Valve Clearance

Procedure for adjusting valve clearance on a cold engine.

Synchronizing the Throttle Bodies

Steps for synchronizing the motorcycle's throttle bodies.

Chapter 4 Chassis

Front Wheel and Brake Discs

Procedures for removing and checking the front wheel and brake discs.

Front and Rear Brakes

Maintenance and checks for the front and rear brake systems.

Front Fork

Procedures for checking and maintaining the front fork assembly.

Steering Head

Procedures for checking and adjusting the steering head.

Chapter 5 Engine

Engine

General engine specifications and procedures.

Camshafts

Procedures for removing, checking, and installing camshafts.

Cylinder Head

Procedures for removing, checking, and installing the cylinder head.

Valves and Valve Springs

Procedures for checking and replacing valves and related components.

Chapter 6 Cooling System

Radiator

Procedures for removing and checking the radiator.

Oil Cooler

Procedures for checking and installing the oil cooler.

Thermostat

Procedures for checking and installing the thermostat.

Water Pump

Procedures for disassembling, checking, and assembling the water pump.

Chapter 7 Fuel Injection System

Fuel Injection System

Overview of the fuel injection system and its components.

Wiring Diagram

Schematic of the fuel injection system wiring.

ECU’s Self-Diagnostic Function

Explanation of the ECU's self-diagnostic system and fault codes.

Troubleshooting Chart

Flowchart for troubleshooting common fuel injection system issues.

Chapter 8 Electrical System

Electrical Components

Diagrams and identification of key electrical components.

Checking Switch Continuity

Procedure for checking electrical switch continuity using a pocket tester.

Checking the Switches

General checks for switch damage, wear, and connections.

Troubleshooting

Troubleshooting guide for the electric starting system.

Chapter 9 Troubleshooting

Starting Failures

Common causes and checks for engine starting failures.

Incorrect Engine Idling Speed

Troubleshooting steps for incorrect engine idling speed issues.

Poor Medium-and-High-Speed Performance

Troubleshooting for issues affecting performance at medium and high speeds.

Faulty Gear Shifting

Common causes and checks for gear shifting problems.

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