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Yamaha MBK X-MAX 300 2017 User Manual

Yamaha MBK X-MAX 300 2017
462 pages
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2017
SERVICE MANUAL
X-MAX 300
EVOLIS 300
CZD300-A
CZD300-AH
B74-F8197-E0

Table of Contents

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Yamaha MBK X-MAX 300 2017 Specifications

General IconGeneral
BrandYamaha
ModelMBK X-MAX 300 2017
CategoryMotorcycle
LanguageEnglish

Summary

General Information

Identification

Details how to identify the vehicle and its components using VIN and model labels.

Features

Describes the multi-function display and its various indicators and settings.

Special Tools

Lists essential special tools required for maintenance, including part numbers and reference pages.

Specifications

General Specifications

Provides overall dimensions, weight, loading capacity, and model details for the vehicle.

Engine Specifications

Lists detailed engine parameters, including displacement, bore/stroke, compression, and fluid capacities.

Chassis Specifications

Details chassis components, including frame type, wheel/tire specifications, and suspension settings.

Electrical Specifications

Outlines electrical system parameters, including voltage, ignition, battery, and bulb wattages.

Periodic Checks and Adjustments

Periodic Maintenance

Details recommended checks and adjustments for ensuring vehicle reliability and longevity.

General Maintenance and Lubrication Chart

Provides a chart of routine maintenance tasks based on odometer readings and annual checks.

Checking the Vehicle Using the Yamaha Diagnostic Tool

Explains how to use the diagnostic tool to check for fault codes and perform dynamic inspections.

Adjusting the Valve Clearance

Provides step-by-step instructions for adjusting valve clearance on a cold engine.

Chassis

General Chassis (1)

Details the removal and installation of the battery cover assembly and windshield.

General Chassis (2)

Covers the removal and installation of front cowling assemblies and related components.

General Chassis (4)

Explains how to remove and install storage box and side covers.

Front Wheel

Describes the procedures for removing, disassembling, checking, and installing the front wheel.

Front Brake

Covers procedures for checking, replacing brake pads, and removing/installing the front brake caliper.

ABS (Anti-lock Brake System)

Details the removal, checking, and installation of the ABS hydraulic unit assembly.

Front Fork

Provides instructions for removing, disassembling, checking, assembling, and installing the front fork legs.

Steering Head

Covers the removal, checking, and installation of the steering head components.

Engine

Lubrication System Chart and Diagrams

Illustrates the engine oil flow and lubrication points for proper maintenance.

Engine Inspection

Explains how to measure compression pressure and check the spark plug condition.

Engine Removal

Outlines the steps for removing the muffler, exhaust pipe, disconnecting leads, and removing the engine.

Cylinder Head

Covers the removal, checking, and installation of the cylinder head and related parts.

Camshaft

Details the removal, checking, and installation of the camshaft, rocker arms, and related components.

Cylinder and Piston

Covers removal, checking, and installation of the cylinder, piston, rings, and related parts.

V-belt Automatic Transmission

Details the removal, disassembly, checking, and assembly of the V-belt transmission components.

Generator and Starter Clutch

Covers removal, checking, and installation of the stator coil, generator rotor, and starter clutch.

Cooling System

Cooling System Diagrams

Shows the flow of coolant through the system with numbered components.

Radiator

Details the removal and installation procedures for the radiator and its related hoses.

Thermostat

Explains how to check and install the thermostat assembly for proper engine temperature regulation.

Water Pump

Covers the removal, disassembly, checking, assembly, and installation of the water pump.

Fuel System

Fuel Tank

Details the removal and installation of the fuel tank, fuel pump, and fuel filter components.

Fuel Injector

Covers removal, checking, and installation of the fuel injector and fuel hose.

Air Filter Case

Explains the removal and installation of the air filter case and its elements.

Throttle Body

Details removal, checking, cleaning, and replacement of the throttle body and ISC unit.

Electrical System

Ignition System

Provides circuit diagram and troubleshooting for the ignition system.

Electric Starting System

Includes circuit diagram and troubleshooting for the starter motor and related components.

Charging System

Offers circuit diagram and troubleshooting for battery charging issues.

Lighting System

Covers circuit diagram and troubleshooting for all lights, signals, and switches.

Signaling System

Provides circuit diagram and troubleshooting for horn, lights, and turn signals.

Fuel Injection System

Details circuit diagram, diagnostic codes, and troubleshooting for the EFI system.

ABS (Anti-lock Brake System)

Covers circuit diagrams, troubleshooting, and self-diagnosis for the ABS.

Smart Key System

Explains circuit diagram, troubleshooting, emergency mode, and key registration for the smart key system.

Troubleshooting

Self-Diagnostic Function and Diagnostic Code Table

Lists fault codes, probable causes, vehicle symptoms, and fail-safe operations for system malfunctions.

Diagnostic Code: Sensor Operation Table

Details expected values for sensor operations when checked with the diagnostic tool.

Diagnostic Code: Actuator Operation Table

Explains procedures to check actuator operation using the diagnostic tool.

Event Code Table

Lists event codes, their symptoms, causes, and recommended maintenance actions.

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