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Yamaha RAPTOR YFM700RF 2015 User Manual

Yamaha RAPTOR YFM700RF 2015
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2015
SERVICE MANUAL
YFM700RF
YFM700RSF
LIT-11616-28-28 2LS-F8197-10

Table of Contents

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Yamaha RAPTOR YFM700RF 2015 Specifications

General IconGeneral
BrandYamaha
ModelRAPTOR YFM700RF 2015
CategoryOffroad Vehicle
LanguageEnglish

Summary

GENERAL INFORMATION

IDENTIFICATION

Details for identifying the vehicle and its components, including VIN and model label.

FEATURES

Overview of the vehicle's key features and systems, including the FI system and instruments.

IMPORTANT INFORMATION

Crucial guidelines for removal/disassembly, replacement parts, and seals.

BASIC SERVICE INFORMATION

Fundamental procedures for quick fasteners and general electrical system handling.

SPECIAL TOOLS

List of necessary specialized tools for complete and accurate tune-up and assembly.

SPECIFICATIONS

GENERAL SPECIFICATIONS

Basic dimensions, weight, and capacity details of the vehicle.

ENGINE SPECIFICATIONS

Detailed technical data for the engine, including displacement, bore, stroke, and oil specifications.

CHASSIS SPECIFICATIONS

Technical specifications related to the vehicle's frame, wheels, tires, brakes, and suspension.

ELECTRICAL SPECIFICATIONS

Technical data for electrical components, voltage, ignition, and starting systems.

TIGHTENING TORQUES

Specific torque values for fasteners in engine and chassis assemblies.

LUBRICATION POINTS AND LUBRICANT TYPES

Identifies lubrication points and recommended lubricants for engine components.

COOLING SYSTEM DIAGRAMS

Visual representations of the vehicle's cooling system layout.

CABLE ROUTING

Instructions on routing electrical wires, cables, and hoses for proper assembly.

PERIODIC CHECKS AND ADJUSTMENTS

PERIODIC MAINTENANCE

Recommended maintenance schedule and checks for emission control systems.

ENGINE

Procedures for engine checks, adjustments, and maintenance tasks.

CHASSIS

Maintenance and adjustment procedures for the vehicle's chassis components.

ELECTRICAL SYSTEM

Procedures for checking, maintaining, and adjusting electrical system components.

CHASSIS

FRONT WHEELS

Procedures for removing, checking, and installing front wheels and brake discs.

REAR WHEELS

Procedures for removing, checking, and installing rear wheels and hubs.

REAR AXLE AND REAR AXLE HUB

Procedures for removing, checking, and installing the rear axle and its components.

FRONT BRAKES

Procedures for inspecting, servicing, and assembling front brake system components.

REAR BRAKE

Procedures for inspecting, servicing, and assembling rear brake system components.

HANDLEBAR

Procedures for removing, checking, and installing handlebar components.

STEERING STEM

Procedures for removing, checking, and installing the steering stem and related parts.

TIE-RODS AND STEERING KNUCKLES

Procedures for removing, checking, and installing tie-rods and steering knuckles.

FRONT ARMS AND FRONT SHOCK ABSORBER ASSEMBLIES

Procedures for handling, removing, checking, and installing front suspension components.

REAR SHOCK ABSORBER ASSEMBLY

Procedures for handling, removing, checking, and installing rear shock absorber assemblies.

SWINGARM

Procedures for removing, checking, and installing the swingarm and its related parts.

CHAIN DRIVE

Procedures for checking, cleaning, lubricating, and installing the drive chain.

ENGINE

ENGINE REMOVAL

Procedures for removing the engine, exhaust pipe, muffler, and oil tank.

CYLINDER HEAD

Procedures for removing, checking, and installing the cylinder head assembly.

CAMSHAFT

Procedures for removing, checking, and installing the camshaft and rocker arms.

VALVES AND VALVE SPRINGS

Procedures for removing, checking, and installing valves, springs, and seals.

CYLINDER AND PISTON

Procedures for removing, checking, and installing the cylinder, piston, and rings.

AC MAGNETO AND STARTER CLUTCH

Procedures for removing, checking, and installing AC magneto and starter clutch components.

ELECTRIC STARTER

Procedures for removing, disassembling, checking, and assembling the electric starter motor.

CLUTCH

Procedures for removing, checking, and installing clutch components.

OIL PUMP

Procedures for removing, disassembling, checking, and assembling the oil pump.

SHIFT SHAFT

Procedures for removing, checking, and installing the shift shaft and related components.

CRANKCASE

Procedures for separating, checking, and assembling the crankcase.

CRANKSHAFT

Procedures for removing, checking, and installing the crankshaft.

TRANSMISSION

Procedures for removing, disassembling, checking, and assembling the transmission.

COOLING SYSTEM

RADIATOR

Procedures for removing, checking, and installing the radiator and fan.

THERMOSTAT

Procedures for removing, checking, and installing the thermostat and its housing.

WATER PUMP

Procedures for removing, disassembling, checking, and assembling the water pump.

FUEL SYSTEM

FUEL TANK

Procedures for removing, checking, and installing the fuel tank and fuel pump.

THROTTLE BODY

Procedures for removing, disassembling, checking, and installing the throttle body.

AIR INDUCTION SYSTEM

Procedures for checking and removing components of the air induction system.

ELECTRICAL SYSTEM

IGNITION SYSTEM

Information on the ignition system's circuit diagram and troubleshooting.

ELECTRIC STARTING SYSTEM

Information on the electric starting system's circuit diagram and troubleshooting.

CHARGING SYSTEM

Information on the charging system's circuit diagram and troubleshooting.

LIGHTING SYSTEM

Information on the lighting system's circuit diagram and troubleshooting.

SIGNALING SYSTEM

Information on the signaling system's circuit diagram and troubleshooting.

COOLING SYSTEM

Information on the cooling system's circuit diagram and troubleshooting.

FUEL INJECTION SYSTEM

Information on the fuel injection system's circuit diagram, ECU functions, and troubleshooting.

FUEL PUMP SYSTEM

Information on the fuel pump system's circuit diagram and troubleshooting.

ELECTRICAL COMPONENTS

Detailed checks and procedures for various electrical components.

TROUBLESHOOTING

GENERAL INFORMATION

General guidance and tips for effective troubleshooting procedures.

STARTING FAILURES

Common causes and troubleshooting steps for engine starting issues.

INCORRECT ENGINE IDLING SPEED

Troubleshooting steps for issues related to incorrect engine idling speed.

POOR MEDIUM-AND-HIGH-SPEED PERFORMANCE

Troubleshooting steps for performance issues at medium and high speeds.

FAULTY GEAR SHIFTING

Troubleshooting steps for problems related to gear shifting.

SHIFT PEDAL DOES NOT MOVE

Troubleshooting steps for a shift pedal that does not move.

JUMPS OUT OF GEAR

Troubleshooting steps for when the transmission jumps out of gear.

FAULTY CLUTCH

Troubleshooting steps for clutch-related malfunctions, including slips and drags.

OVERHEATING

Common causes and troubleshooting steps for engine overheating issues.

OVERCOOLING

Troubleshooting steps for issues related to engine overcooling.

POOR BRAKING PERFORMANCE

Troubleshooting steps for reduced braking performance.

FAULTY SHOCK ABSORBER ASSEMBLY

Troubleshooting steps for issues related to faulty shock absorber assemblies.

UNSTABLE HANDLING

Troubleshooting steps for problems related to unstable vehicle handling.

FAULTY LIGHTING OR SIGNALING SYSTEM

Troubleshooting steps for lighting and signaling system failures.

SELF-DIAGNOSTIC FUNCTION AND DIAGNOSTIC CODE TABLE

Table of diagnostic codes, items, display, and procedures for ECU self-diagnostics.

WIRING DIAGRAM

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