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Yamaha RAPTOR 700 User Manual

Yamaha RAPTOR 700
424 pages
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OWNER’S MANUAL
MANUEL DU PROPRIÉTAIRE
MANUAL DEL PROPIETARIO
1S3-28199-60
YFM700RV
1S3-9-60 hyoshi 6/7/05 9:16 AM Page 1

Table of Contents

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Yamaha RAPTOR 700 Specifications

General IconGeneral
BrandYamaha
ModelRAPTOR 700
CategoryOffroad Vehicle
LanguageEnglish

Summary

Introduction

Important Notice

Location of Warning and Specification Labels

Safety Information

Description and Machine Identification

Identification Number Records

Record key identification numbers and model label information for spare parts ordering or vehicle reference.

Key Identification Number

The key identification number is stamped on the key and used for ordering a new key.

Vehicle Identification Number

The vehicle identification number is stamped into the frame and used to identify the machine.

Model Label Information

The model label is affixed to the location in the illustration and contains information for ordering spare parts.

Control Functions

Indicator and Warning Lights

Explains the neutral indicator light 'N' and reverse indicator light 'R'.

Coolant Temperature Warning Light

Warns when the coolant temperature is too hot. Stop the engine if the light comes on during operation.

Engine Trouble Warning Light

Indicates a defective electrical circuit monitoring the engine. Consult dealer for diagnosis.

Fuel Level Warning Light

Comes on when fuel level drops below approximately 2.6 L. Refuel as soon as possible.

Handlebar Switches

Describes the functions of the light switch (LO, HI, OFF) and cautions about battery discharge.

Engine Stop Switch Operation

Controls ignition and can be used to stop the engine at any time. Ensure it's in 'RUN' before starting.

Start Switch Operation

The starter motor cranks the engine when this switch is pushed.

Throttle Lever Operation

Movement of the throttle lever increases engine speed. Regulate speed by varying throttle position.

Speed Limiter Adjustment

Limits throttle opening to control maximum engine power and ATV speed. Adjusting screw limits power and decreases speed.

Clutch Lever Operation

Located on the left handlebar. Pull to disengage, release to engage. Smooth operation requires rapid pull and slow release.

Front Brake Lever Operation

Located on the right handlebar. Pull toward the handlebar to apply the front brake.

Rear Brake Pedal Operation

Located on the right side of the machine. Push down on the pedal to apply the rear brake.

Parking Brake Lever Operation

Use when starting engine or parking, especially on slopes. Move lever in direction 'a' to apply, 'b' to release.

Shift Pedal Operation

Used with the clutch for shifting gears. Equipped with a 5-speed forward and 1-speed reverse transmission.

Reverse Knob (REV) Operation

Used to shift into reverse gear. Refer to 'Reverse knob operation and reverse driving' section before operating in reverse.

Operation

Starting the Engine

Ensure control cables work smoothly in cold weather. Check warning lights, set parking brake, main switch, and engine stop switch.

Reverse Knob Operation and Driving

Before shifting, stop the machine and return throttle to closed position. Apply clutch and shift into first gear, then reverse.

Shifting Gears

This model has a 5-speed forward and 1-speed reverse transmission. Learn to shift into neutral, apply clutch, and depress shift pedal.

Starting Out and Accelerating

Release throttle, pull clutch, shift to first gear, open throttle gradually, release clutch slowly.

Decelerating and Stopping

Release throttle, apply brakes smoothly, shift to lower gear. Ensure engine has slowed sufficiently before downshifting.

Engine Break-in Procedure

The first 20 hours are crucial. Avoid excessive load, prolonged full throttle, or overheating. Follow specific operating guidelines.

Parking the ATV

When parking, stop the engine, shift into first gear, and then apply the parking brake.

Parking on a Slope

Avoid parking on steep hills. If necessary, use low gear, parking brake, and block wheels with objects.

Accessories and Loading

Using Accessories

Choose genuine Yamaha or equivalent accessories designed for the ATV. Ensure accessories are rigidly mounted.

Loading Cargo

ATV not designed for cargo/towing. Use common sense. Keep load distributed, securely attached, and reduce speed.

Riding Your ATV

Getting to Know Your ATV

ATV for experienced operators only. Requires practice. Read manual and understand controls.

Ride with Care and Good Judgement

Get training if inexperienced. Familiarize at slow speeds. Never operate without proper instruction.

Age Restriction: Under 16 Years

Children under 16 should never operate ATVs over 90cc. Use by underage children can lead to severe injury or death.

Passenger Prohibition

ATV is designed for operator only. Never carry a passenger as it reduces balance and control, risking accident.

Riding Apparel

Always wear an approved helmet, eye protection, gloves, boots, and protective clothing.

Alcohol and Drug Restrictions

Never consume alcohol or drugs before or while driving. Performance capability is reduced by these substances.

Pre-Operation Checks

Front Brake Checks

Check operation, free play, fluid level, and leakage. Fill with DOT 4 brake fluid if necessary.

Rear Brake Checks

Check operation, free play, fluid level, and leakage. Fill with DOT 4 brake fluid if necessary.

Clutch Checks

Check operation, condition, and lever free play.

Parking Brake Checks

Check operation, condition, and cable length.

Fuel Level Check

Check fuel level. Fill with fuel if necessary.

Engine Oil Check

Check oil level. Fill with oil if necessary.

Coolant Reservoir Check

Check coolant level in reservoir. Fill with coolant if necessary.

Drive Chain Checks

Check chain slack and condition. Adjust if necessary.

Throttle Operation Check

Check for proper throttle cable operation and free play.

Wheels and Tires Checks

Check tire pressure, wear, and damage.

Fittings and Fasteners Check

Check all fittings and fasteners.

Lights and Switches Check

Check for proper operation.

Front and Rear Brakes Inspection

Brake Fluid Level Check

Check brake fluid level and add fluid if necessary. Recommended fluid: DOT 4.

Fuel Check and Capacity

Engine Oil Level and Type Check

Coolant Level Check

Drive Chain Inspection and Lubrication

Throttle Lever Operation Check

Recommended Tires

Recommended Tire Pressure

Set tires to recommended pressure when cold. Front/Rear: 27.5 kPa. Pressures must be equal on both sides.

How to Measure Tire Pressure

Use a low-pressure tire gauge. Make two measurements and use the second reading. Set pressure with tires cold.

Tire Wear Limit

Replace the tire when the tire groove decreases to 3 mm (0.12 in) due to wear.

Fittings and Fasteners Check

Lights Check

Switches Check

Periodic Maintenance and Adjustment

Fuel Line Maintenance

Check fuel hose for cracks or damage. Replace if necessary.

Spark Plug Inspection

Check condition, adjust gap, clean, and replace if necessary.

Valve Clearance Adjustment

Check valve clearance and adjust if necessary.

Fuel Injection System Check

Check and adjust engine idle speed.

Crankcase Breather System Check

Check breather hose for cracks or damage. Replace if necessary.

Exhaust System Check

Check for leakage. Tighten if necessary. Replace gasket if necessary.

Air Filter Element Cleaning

Clean and replace if necessary. Clean more often in wet or dusty areas.

Clutch Checks

Check operation and adjust free play if necessary.

Front Brake Checks

Check free play, operation, fluid leakage. Correct if necessary.

Rear Brake Checks

Check operation, fluid leakage. Correct if necessary.

Wheels Check

Check balance, damage, and runout. Replace if necessary.

Wheel Bearings Check

Check bearing assemblies for looseness/damage. Replace if damaged.

Rear Arm Pivot Lubrication

Lubricate with lithium-soap-based grease.

Front Arm Pivots and Steering Shaft Lubrication

Lubricate with lithium-soap-based grease.

Drive Chain Maintenance

Check and adjust slack/alignment, clean, and lubricate.

Fittings and Fasteners Check

Check all chassis fittings and fasteners. Correct if necessary.

Suspension Checks

Check operation. Adjust if necessary.

Steering System Checks

Check operation, repair if damaged, check toe-in, and adjust if necessary.

Engine Oil Replacement

Replace engine oil. Warm engine before draining.

Engine Oil Filter Element Replacement

Replace engine oil filter element.

Cooling System Checks

Check coolant leakage. Repair if necessary. Replace coolant every 24 months.

Lights and Switches Check

Check operation. Adjust headlight beams.

Metric to Imperial Conversion Table

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