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Yamaha Super Tenere XTZ750 User Manual

Yamaha Super Tenere XTZ750
425 pages
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Table of Contents

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Yamaha Super Tenere XTZ750 Specifications

General IconGeneral
Displacement749 cc
Bore x Stroke87.0 mm x 63.0 mm
Compression Ratio9.5:1
Fuel SystemCarburetor
IgnitionCDI
Transmission5-speed
Final DriveChain
Front SuspensionTelescopic fork
Rear SuspensionMonoshock
Front BrakesDual disc
Rear BrakesSingle disc
Front Tire90/90-21
Rear Tire140/80-17
Width865 mm
Fuel Capacity26 liters
Engine Type4-stroke, DOHC
FrameSteel double cradle
Length2265 mm
Wheelbase1505 mm

Summary

GENERAL INFORMATION

MOTORCYCLE IDENTIFICATION

Information regarding the identification of the motorcycle model and engine.

IMPORTANT INFORMATION

Key guidelines for preparation, parts, and general handling during service.

SPECIAL TOOLS

Lists and describes specialized tools required for maintenance and repair tasks.

SPECIFICATIONS

GENERAL SPECIFICATIONS

Detailed specifications including dimensions, weight, engine, chassis, and electrical systems.

MAINTENANCE SPECIFICATIONS

ENGINE MAINTENANCE SPECIFICATIONS

Specifications and limits for engine components like cylinder head, cylinder, and camshafts.

TIGHTENING TORQUE

Torque values for various fasteners and components across the motorcycle.

CHASSIS SPECIFICATIONS

Specifications for chassis components including front/rear wheels, brakes, and suspension.

GENERAL TORQUE SPECIFICATIONS AND DEFINITIONS

GENERAL TORQUE SPECIFICATIONS

Torque requirements for standard fasteners based on size and thread.

DEFINITION OF UNITS

Explains the meaning and conversion of various units used in the manual.

LUBRICATION

LUBRICATION POINT AND GRADE OF LUBRICANT

Identifies lubrication points on the engine and chassis with recommended lubricant types.

LUBRICATION DIAGRAM

Visual representation of the motorcycle's oil flow and lubrication system.

COOLANT DIAGRAM

COOLANT DIAGRAM

Schematic illustrating the motorcycle's coolant circulation system.

CABLE ROUTING

CABLE ROUTING DIAGRAMS

Diagrams showing the correct paths and connections for motorcycle wiring harnesses and cables.

PERIODIC INSPECTION AND ADJUSTMENT

INTRODUCTION TO PERIODIC MAINTENANCE

Overview of the importance and procedures for regular vehicle inspection and adjustment.

PERIODIC MAINTENANCE/LUBRICATION INTERVALS

Schedule outlining recommended intervals for maintenance and lubrication tasks.

SEAT, FUEL TANK, AND COVER REMOVAL

Steps for removing and installing the seat, fuel tank, and body covers.

ENGINE INSPECTION AND ADJUSTMENT

Procedures for inspecting and adjusting engine parameters like valve clearance and timing.

CARBURETOR AND FUEL SYSTEM ADJUSTMENT

Guides for synchronizing carburetors, adjusting idle speed, and throttle cable play.

CHASSIS INSPECTION AND ADJUSTMENT

Procedures for adjusting brakes, checking fluid levels, and inspecting suspension components.

ELECTRICAL SYSTEM INSPECTION

Steps for inspecting and troubleshooting the battery, fuses, switches, and lighting.

ENGINE OVERHAUL

ENGINE REMOVAL PROCEDURES

Detailed steps for safely removing the engine from the motorcycle frame.

ENGINE DISASSEMBLY

Instructions for taking apart engine components like the cylinder head, pistons, and crankshaft.

ENGINE ASSEMBLY AND ADJUSTMENT

Guidance on reassembling engine parts and making necessary adjustments.

COOLING SYSTEM

RADIATOR SERVICE

Procedures for removing, inspecting, and installing the radiator.

WATER PUMP SERVICE

Steps for water pump removal, disassembly, inspection, and assembly.

THERMOSTAT SERVICE

Instructions for thermostat removal, inspection, and installation.

CARBURETION

CARBURETOR SERVICE

Procedures for carburetor removal, disassembly, inspection, and assembly.

FUEL PUMP SERVICE

Steps for inspecting and removing/installing the fuel pump.

CHASSIS

FRONT WHEEL SERVICE

Procedures for front wheel removal, inspection, balancing, and installation.

REAR WHEEL SERVICE

Steps for rear wheel removal, inspection, and installation.

FRONT AND REAR BRAKE SERVICE

Instructions for brake pad replacement, caliper service, and master cylinder maintenance.

FRONT FORK SERVICE

Procedures for front fork removal, disassembly, inspection, and assembly.

STEERING HEAD AND HANDLEBAR SERVICE

Steps for servicing the steering head bearings and handlebar assembly.

REAR SHOCK ABSORBER AND SWINGARM SERVICE

Procedures for servicing rear shock absorbers and swingarm components.

DRIVE CHAIN AND SPROCKETS SERVICE

Instructions for drive chain and sprocket removal, inspection, and installation.

ELECTRICAL SYSTEM

XTZ750 CIRCUIT DIAGRAM

Electrical wiring diagrams for the motorcycle's systems.

ELECTRICAL COMPONENTS

Identification and overview of major electrical system components.

CHECKING OF SWITCHES

Procedures for testing the continuity and function of various motorcycle switches.

CHECKING OF BULBS

Method for testing the continuity and condition of motorcycle bulbs.

IGNITION SYSTEM

Circuit diagram and troubleshooting guide for the ignition system.

ELECTRICAL STARTING SYSTEM

Circuit diagram, operation, and troubleshooting for the starter system.

CHARGING SYSTEM

Circuit diagram and troubleshooting for the battery charging system.

LIGHTING SYSTEM

Circuit diagram and troubleshooting for headlights, taillights, and indicators.

SIGNAL SYSTEM

Circuit diagram and troubleshooting for turn signals, horn, and brake lights.

COOLING SYSTEM ELECTRICAL

Circuit diagram and troubleshooting for the cooling fan and temperature gauge.

TROUBLESHOOTING

STARTING FAILURE/HARD STARTING

Identifies probable causes and solutions for engine starting issues.

PERFORMANCE ISSUES (IDLE, MEDIUM, HIGH SPEED)

Addresses problems related to poor performance at different engine speeds.

GEAR SHIFTING AND CLUTCH PROBLEMS

Troubleshooting faulty gear shifting, clutch slipping, and dragging.

OVERHEATING OR OVER-COOLING

Diagnoses causes and solutions for engine overheating and cooling system failures.

BRAKE AND FRONT FORK MALFUNCTIONS

Troubleshooting faulty brakes, front fork oil leaks, and front fork malfunctions.

INSTABLE HANDLING

Identifies causes and solutions for handling instability related to tires, wheels, and frame.

SIGNAL AND LIGHTING SYSTEM FAULTS

Troubleshooting issues with lights, indicators, and the horn system.

XTZ750 WIRING DIAGRAM

Comprehensive wiring diagram for the motorcycle's electrical systems.

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