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Yamaha TW200N User Manual

Yamaha TW200N
96 pages
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TW200N
TW200NC
SUPPLEMENTARY
SERVICE MANUAL
LIT-11616-14-43 2YG-28197-11

Table of Contents

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Yamaha TW200N Specifications

General IconGeneral
Displacement196 cc
Bore x Stroke67.0mm x 55.7mm
Compression Ratio9.5:1
Ignition SystemCDI
Transmission5-speed
Final DriveChain
Rear BrakeDrum
Front Tire130/80-18
Rear Tire180/80-14
Engine TypeAir-cooled, SOHC, 4-stroke, single cylinder
Front SuspensionTelescopic fork
Rear SuspensionSwingarm
Front BrakeDisc
Wet Weight278 lb
Fuel Capacity1.8 gal
Width32.3 inches
Height44.1 inches
Seat Height31.1 inches

Summary

FOREWORD

HOW TO USE THIS MANUAL

SYMBOLS

GENERAL INFORMATION

MOTORCYCLE IDENTIFICATION

Information on identifying the motorcycle by VIN and model code.

SPECIFICATIONS

GENERAL SPECIFICATIONS

Detailed technical data for TW200EN/TW200ENC: dimensions, engine, chassis, tires.

MAINTENANCE SPECIFICATIONS

Maintenance and repair specs for engine, carburetor, chassis, and electrical systems.

PERIODIC CHECKS AND ADJUSTMENTS

PERIODIC MAINTENANCE CHART FOR EMISSION CONTROL SYSTEM

Maintenance schedule for emission control systems based on mileage or time.

GENERAL MAINTENANCE AND LUBRICATION CHART

Routine maintenance and lubrication schedule for motorcycle components.

ENGINE

ADJUSTING THE THROTTLE CABLE FREE PLAY

Procedure for adjusting the free play of the throttle cable for proper engine operation.

CLEANING THE SPARK ARRESTER

Steps to clean the spark arrester to maintain exhaust system performance.

CYLINDER HEAD

Details the removal, checking, and installation procedures for the cylinder head and timing chain tensioner.

AC MAGNETO

Covers the removal and installation of the stator coil, pickup coil, and AC magneto.

CARBURETOR

Explains carburetor removal, checking, assembly, and fuel level adjustment procedures.

CHASSIS

FRONT WHEEL AND BRAKE DISC

Instructions for removing, checking, and installing the front wheel and brake disc assembly.

FRONT BRAKE

Maintenance and replacement for front brake pads, master cylinder, and caliper.

FRONT FORK

Details the removal and installation procedures for the front fork legs.

STEERING HEAD

Explains disassembly and installation of steering head bearings.

ELECTRICAL

ELECTRICAL COMPONENTS

Identifies motorcycle electrical components, including wiring, switches, and battery.

SWITCHES

Guides on checking switch continuity and overall switch condition for proper function.

IGNITION SYSTEM

Provides circuit diagrams and troubleshooting for the ignition system.

ELECTRIC STARTING SYSTEM

Details circuit diagrams and troubleshooting for the electric starting system.

SIGNALING SYSTEM

Covers circuit diagrams and troubleshooting for lights, horn, and indicators.

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