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Yamaha U-MAX G23A - User Manual

Yamaha U-MAX G23A
84 pages
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READ THIS MANUAL CAREFULLY!
It contains important safety information.
OWNER’S/OPERATOR’S MANUAL
JU5-F8199-10
LIT-19626-01-17
PRINTED IN USA
2004.06-0.3×2 CR
(E)
G23A

Table of Contents

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Summary

INTRODUCTION

IMPORTANT MANUAL INFORMATION

UTILITY VEHICLE LIMITED WARRANTY

EMISSION CONTROL WARRANTY

WARRANTY RIGHTS AND OBLIGATIONS

Explains owner's rights and responsibilities regarding emission control warranty.

MANUFACTURERS WARRANTY COVERAGE

Details duration and what manufacturer covers for emission parts.

OWNERS WARRANTY RESPONSIBILITIES

Outlines owner's duties for maintaining warranty coverage.

WARRANTED PARTS INCLUDE

Lists specific components covered under the emission control warranty.

DRIVING YOUR VEHICLE

VEHICLE FAMILIARIZATION AND OPERATION

Learn vehicle handling, practice controls, and basic operation.

DRIVING TECHNIQUES AND TERRAIN

Safe practices for turning, braking, hills, rough, and wooded areas.

LOCATION OF WARNING AND SPECIFICATION LABELS

VEHICLE LABELS AND WARNINGS

UNDERSTANDING VEHICLE LABELS

Explains the importance of reading and understanding all vehicle labels for safe operation.

IMPORTANT ENGINE INFORMATION

DESCRIPTION AND VEHICLE IDENTIFICATION

VEHICLE SERIAL NUMBER

Location and importance of the utility vehicle's serial number.

KEY IDENTIFICATION NUMBER

Location and use of the key identification number for ordering replacements.

SAFETY INFORMATION

GENERAL SAFE OPERATION PRACTICES

Key rules for safe vehicle operation and driver/passenger conduct.

DRIVING CONDITIONS AND HAZARDS

Warnings and advice for operating on roads, slopes, and rough terrain.

CONTROL FUNCTIONS

OPERATOR CONTROLS AND INDICATORS

Overview of main switch, warning lights, and operator interface.

VEHICLE OPERATION CONTROLS

Details on drive select, accelerator, brake, and parking brake pedals.

STARTING AND ACCESSORY CONTROLS

Instructions for starting engine and using auxiliary DC jack and horn.

CARGO BED FEATURES AND OPERATION

TAILGATE OPERATION

Procedure for opening and closing the tailgate.

CARGO BED LIFTING AND LOWERING

How to lift and lower the cargo bed safely, including load limits.

CARGO BED SAFETY WARNINGS

LOAD AND PASSENGER RESTRICTIONS

Warnings against overloading and carrying passengers in the cargo bed.

SAFE CARGO BED HANDLING

Precautions for pinch points when closing the cargo bed.

TRAILER HITCH BRACKET

PRE-OPERATION CHECKS

IMPORTANCE OF PRE-OPERATION CHECKS

Emphasizes the necessity of vehicle inspection before each use to prevent accidents.

PRE-OPERATION CHECKLIST

Detailed list of items and routines for pre-operation inspection.

BRAKES AND BRAKE OPERATION

BRAKE PEDAL AND OPERATION CHECK

How to check the brake pedal, its feel, and proper operation.

FUEL INFORMATION AND CAUTIONS

RECOMMENDED FUEL AND CAPACITY

Specifies unleaded gasoline as recommended fuel and its tank capacity.

FUELING SAFETY PRECAUTIONS

ENGINE OIL MAINTENANCE

CHECKING ENGINE OIL LEVEL

Procedure to check engine oil level and important cautions.

TRANSMISSION OIL CHECK

VEHICLE CHECKS AND CONTROLS

STEERING AND FASTENER CHECKS

Instructions for checking steering operation and chassis fitting tightness.

LIGHTING AND SWITCH CHECKS

Guidance on checking headlights, taillights, and other switches.

TIRE MAINTENANCE AND SAFETY

CHECKING TIRE PRESSURE

How to measure and maintain correct tire pressure for safety.

TIRE WEAR AND SPECIFICATIONS

Information on recommended tire pressure and wear limits.

VEHICLE OPERATION

STARTING THE ENGINE

Step-by-step guide for starting cold and warm engines safely.

STOPPING THE VEHICLE

Procedure for stopping the vehicle and turning off the main switch.

ACCESSORIES, LOADING, AND MODIFICATIONS

ACCESSORY INSTALLATION GUIDELINES

Advice on selecting, mounting, and using vehicle accessories.

SAFE LOADING AND TOWING

Information on maximum load limits, cargo distribution, and towing precautions.

VEHICLE MODIFICATION WARNINGS

Cautionary advice regarding improper vehicle modifications.

CRITICAL DRIVING SAFETY WARNINGS

PASSENGER AND CARGO CARRIAGE

Strict rules against carrying passengers in the cargo bed.

LEARNING VEHICLE OPERATION

BASIC OPERATION AND CONTROLS

Guide to practicing controls, starting, and accelerating.

TURNING AND BRAKING TECHNIQUES

Advice on safe turning and braking procedures.

SLOPE AND TERRAIN DRIVING

SAFE UPHILL AND DOWNHILL DRIVING

Procedures and warnings for climbing and descending slopes.

OPERATING IN ROUGH TERRAIN

Advice and warnings for driving on uneven or difficult terrain.

RIDING IN BRUSH AND WOODED AREAS

PERIODIC MAINTENANCE AND ADJUSTMENT

IMPORTANCE OF MAINTENANCE

Explains how periodic checks, adjustments, and lubrication ensure safety and efficiency.

OWNERS MANUAL USAGE

Recommends keeping the Owner's Manual with the vehicle for maintenance information.

PERIODIC MAINTENANCE SCHEDULE

ENGINE TUNE-UP COMPONENTS

Maintenance for valves, spark plug, carburetor, and exhaust system.

AIR FILTER AND FUEL SYSTEM

Maintenance procedures for air filter element and fuel line.

ENGINE OIL AND LUBRICATION

Routine checks and replacement for engine oil.

CHASSIS AND SUSPENSION MAINTENANCE

WHEEL AND BEARING SERVICE

Procedures for checking wheels, bearings, and fasteners.

SUSPENSION AND STEERING SYSTEM

Maintenance for suspension, steering, and engine mounts.

EMISSION CONTROL SYSTEM COMPONENTS

COMPONENT IDENTIFICATION AND ACRONYMS

Lists emission control components and their acronyms as per EPA regulations.

SEAT AND ACCESS FOR MAINTENANCE

SEAT ACCESS TO FUEL LEVEL

Instructions on lifting the seat to check fuel level.

CARGO BED LIFTING SAFETY

SPARK PLUG INSPECTION AND SPECIFICATIONS

ENGINE OIL LEVEL CHECK PROCEDURE

ENGINE OIL REPLACEMENT

AIR FILTER ELEMENT CLEANING

DRIVE BELT INSPECTION AND REPLACEMENT

BATTERY INFORMATION AND SAFETY

BATTERY ELECTROLYTE HAZARDS

Warnings about poisonous and corrosive battery electrolyte and first aid.

BATTERY CHARGING AND MAINTENANCE

Information on battery charging needs and water level.

FUSE REPLACEMENT PROCEDURE

TRANSMISSION OIL LEVEL CHECK

WHEEL REMOVAL AND INSTALLATION

BRAKE ADJUSTMENT AND PEDAL FREE PLAY

BRAKE PEDAL FREE PLAY ADJUSTMENT

Procedure to adjust brake pedal free play by removing the service lid.

REPLACING A HEADLIGHT BULB

ADJUSTING HEADLIGHT BEAM

REPLACING A TAILLIGHT BULB

CLEANING AND STORAGE PREPARATIONS

FUEL SYSTEM PREPARATION

Instructions for adding fuel stabilizer or draining fuel for storage.

ENGINE PREPARATION FOR STORAGE

Steps to prepare the engine for extended storage.

CHASSIS AND BATTERY PREPARATION

Preparing the chassis and battery for long-term storage.

VEHICLE SPECIFICATIONS - DIMENSIONS

VEHICLE SPECIFICATIONS - PERFORMANCE AND ENGINE

PERFORMANCE METRICS

Details on maximum speed, turning radius, and seating capacity.

ENGINE TECHNICAL DETAILS

Specifications for engine type, displacement, ignition, and lubrication.

VEHICLE SPECIFICATIONS - FLUIDS AND DRIVETRAIN

ENGINE AND TRANSMISSION FLUIDS

Specifications for engine oil, transmission oil, and v-belt.

STEERING SYSTEM TYPE

Type of steering system used in the vehicle.

VEHICLE SPECIFICATIONS - BRAKES, WHEELS, AND BATTERY

BRAKE SYSTEM DETAILS

Information on brake system, type, and pedal adjustment.

WHEEL AND TIRE SPECIFICATIONS

Details on tire size, pressure, and wheel nut torque.

BATTERY SPECIFICATIONS

Battery group, RC, and CCA ratings.

VEHICLE SPECIFICATIONS - LIGHTING AND FUSES

BULB AND INDICATOR LIGHT SPECIFICATIONS

Details on bulb types, wattages, quantities, and indicator lights.

FUSE SPECIFICATIONS

Lists main, headlight/signaling, and auxiliary DC jack fuse ratings.

MAINTENANCE RECORD LOG

Yamaha U-MAX G23A Specifications

General IconGeneral
BrandYamaha
ModelU-MAX G23A
CategoryUtility Vehicle
LanguageEnglish

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