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Yamaha ULTRAMATIC GRIZZLY 660 YFM660FR User Manual

Yamaha ULTRAMATIC GRIZZLY 660 YFM660FR
444 pages
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PRINTED IN JAPAN
2002.08-1.2×1 CR
(E,F,S)
PRINTED ON RECYCLED PAPER
IMPRIMÉ SUR PAPIER RECYCLÉ
IMPRESO EN PAPEL RECICLADO
YAMAHA MOTOR CO., LTD.
5KM-28199-61
YFM660FR
OWNER’S MANUAL
MANUEL DU PROPRIÉTAIRE
MANUAL DEL PROPIETARIO

Table of Contents

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Yamaha ULTRAMATIC GRIZZLY 660 YFM660FR Specifications

General IconGeneral
BrandYamaha
ModelULTRAMATIC GRIZZLY 660 YFM660FR
CategoryOffroad Vehicle
LanguageEnglish

Summary

Location of Warning and Specification Labels

Safety Information

Description and Machine Identification

Identification Number Records

Record key, vehicle, and model label information for ordering spare parts or reference.

Key Identification Number

The key identification number is stamped on the key and used for ordering a new key.

Vehicle Identification Number

The vehicle identification number is stamped into the frame and used to identify your machine.

Model Label

The model label is affixed to a specific location. Record its information for ordering spare parts.

Control Functions

Main Switch

Functions of the respective switch positions ON and OFF. The key can be removed in OFF position.

Indicator and Warning Lights

Explanation of various indicator lights such as differential lock, low range, high range, neutral, reverse, park, 4WD, and coolant temperature warning.

Meter Unit

The unit displays riding speed, odometer, tripmeters, clock, and hour meter.

Fuel Gauge and Controls

Indicates fuel level and includes fuel tank cap and fuel cock operation.

Handlebar Controls

Covers light switch, engine stop switch, start switch, horn switch, and 4WD/differential lock selectors.

On-Command 4WD and Differential Gear Lock Switches

Selects drive mode (2WD/4WD) and differential gear lock (LOCK/4WD) based on terrain and conditions.

Throttle Lever

Regulates engine speed by varying throttle position. Returns to idle when released.

Speed Limiter

Keeps throttle from fully opening, limiting maximum engine power and speed.

Brake Controls

Instructions for operating front brake lever, rear brake pedal, and lever.

Drive Select Lever

Used to shift into low, high, neutral, reverse, and park positions.

Recoil Starter

Firmly grasp handle, pull slightly until engagement felt, then pull forcefully without pulling rope all the way out.

Fuel System Controls

Covers fuel tank cap, fuel cock, and starter (choke) operation.

Seat, Storage, and Carriers

Procedures for seat removal/installation, storage compartment, and front/rear carriers.

Shock Absorber Adjustment

Spring preload can be adjusted to suit rider's weight and riding conditions.

Auxiliary DC Jack

Located at the front right side. Use for accessories. Use only when engine is running.

Pre-Operation Checks

Brakes

Check operation, free play, fluid level, and leakage. Inspect pads for wear and correct if necessary.

Fuel

Ensure sufficient gasoline in the tank. Recommended fuel type and tank capacity.

Engine Oil

Check oil level and fill as necessary. Recommended oil types and quantities.

Coolant Reservoir

Check coolant level and add if low. Change coolant every two years.

Final Gear Oil

Check for oil leakage. Recommended SAE 80 API GL-4 hypoid gear oil.

Differential Gear Oil

Check oil level and add as necessary. Recommended SAE 80 API GL-4 hypoid gear oil.

Throttle

Check for smooth operation and return to idle. Adjust engine idling speed before adjusting free play.

Wheels and Tires

Always use recommended tires. Check tire pressure, wear, and damage. Includes tire wear limit.

Fittings and Fasteners

Check tightness of chassis fittings and fasteners before a ride. Refer to Service Manual for torque.

Lights

Check headlights and tail/brake light for proper operation. Repair as necessary.

Axle Boots

Check protective boots for holes or tears. Replace damaged boots.

Operation

Starting a Cold Engine

Ensure control cables work smoothly, apply rear brake, turn fuel cock ON, main switch ON, engine stop switch ON.

Starting a Warm Engine

Refer to cold start section. Starter (choke) not used. Open throttle slightly.

Warming Up

Warm up engine before starting off. Never accelerate hard with a cold engine.

Drive Select Lever Operation and Reverse Driving

Shift before shifting: stop machine, return throttle to closed. Apply brakes, then shift lever.

Engine Break-in

Important period (0-20 hours). Avoid excessive load. Wear and polish parts for correct clearances.

Parking

Stop engine, shift drive select lever to park, turn fuel cock to OFF.

Parking on a Slope

Avoid parking on hills. If necessary, park transversely, apply parking brake, block wheels.

Accessories and Loading

Choose genuine Yamaha accessories. Mount securely. Consider load limits for cargo and trailers.

Riding Your ATV

Getting to Know Your ATV

This ATV is for utility and recreation. Learn basic techniques before difficult maneuvers.

Ride with Care and Good Judgement

Get training if inexperienced. Familiarize with ATV at slow speeds. Do not operate at maximum performance until familiar.

Be Careful Where You Ride

ATV is designed for off-road use only. Riding on paved surfaces can cause loss of control.

Know the Terrain Where You Ride

Ride cautiously in unfamiliar areas. Stay alert for obstacles and hidden hazards.

Turning Your ATV

Achieve traction in 2WD/4WD. 4WD-LOCK turns all wheels at same speed. Requires special turning technique.

Climbing Uphill

Use proper techniques to avoid overturns. Practice on flat ground and gentle slopes first.

Riding Downhill

Shift weight rearward and uphill. Use engine compression for braking. Select low range and 4WD/4WD-LOCK.

Crossing a Slope

Requires proper weight positioning for balance. Lean uphill. Avoid sharp turns on slopes.

Crossing Through Shallow Water

Cross slow moving water up to 35 cm deep. Choose path carefully. Test brakes after leaving water.

Riding Over Rough Terrain

Ride with caution. Watch for obstacles. Keep feet on footboards. Avoid jumping.

Sliding and Skidding

Care on loose/slippery surfaces. Control slide by steering. Avoid braking/accelerating until corrected.

Periodic Maintenance and Adjustment

Owner’s Manual and Tool Kit

Store manual and tools properly. Service information provided for owner maintenance and minor repairs.

Periodic Maintenance/Lubrication Schedule

Schedule for routine checks, adjustments, and lubrication based on time or mileage.

Panel Removal and Installation

Procedures for removing and reinstalling various panels (A, B, C, D, E, F) for maintenance access.

Engine Oil and Filter

Engine oil level measurement and replacement procedures. Recommended oil types and quantities.

Gear Oils

Procedures for checking and replacing final gear oil and differential gear oil. Recommended types and quantities.

Cooling System

Check coolant level and add if low. Change coolant every two years. Includes radiator cap and reservoir.

Throttle Lever Adjustment

Adjust engine idling speed before adjusting throttle lever free play (3-5 mm).

Brake System Maintenance

Inspect brake pads, fluid level, and leakage. Check lever/pedal free play and adjust rear brake light switch.

Cable Inspection and Lubrication

Inspect cables for damage and corrosion. Lubricate inner cables and ends. Replace if smooth operation is lost.

Brake Lever and Pedal Lubrication

Lubricate the pivoting parts of the brake lever and pedal.

Rear Knuckle Upper and Lower Pivot Lubrication

Lubricate the knuckle upper and lower pivots with a grease gun.

Wheel Maintenance

Procedures for wheel removal and installation, including nut torque specifications.

Battery Maintenance

Check battery condition. For long storage, remove, store in cool dark place, and recharge.

Fuse Replacement

Locate fuse box under seat. Turn off main switch, install new fuse of specified amperage if blown.

Light Bulb Replacement

Procedures for replacing headlight and tail/brake light bulbs. Wait for bulb to cool before touching.

Headlight Beam Adjustment

Adjust screw to raise or lower beam. Advisable to have dealer perform adjustment.

Troubleshooting

Guides for starting problems, poor engine performance, and troubleshooting charts.

Engine Overheating

Check coolant level, look for leaks, add coolant. Restart engine and check for overheating.

Cleaning and Storage

Cleaning

Frequent, thorough cleaning is recommended. Prepare machine before cleaning (block exhaust, check caps).

Storage

For long-term storage (60+ days), fill fuel tank with fresh fuel and stabilizer, remove spark plug, lubricate cables, block frame.

Specifications

Dimensions

Overall length, width, height, seat height, wheelbase, ground clearance, turning radius.

Basic Weight

Weight with oil and full fuel tank.

Noise and Vibration Level

Noise level in dB(A) and vibration levels on seat and handlebar in m/s2.

Engine

Engine type, cylinder arrangement, displacement, bore × stroke, compression ratio.

Transmission

Primary/secondary reduction systems, ratio, type, operation, reverse gear, sub transmission ratio.

Chassis

Frame type, caster angle, trail.

Tire

Type (Tubeless) and size for front and rear tires.

Brake

Front and rear brake type and operation.

Suspension

Front and rear suspension type.

Shock Absorber

Front and rear shock absorber type.

Wheel Travel

Front and rear wheel travel distance.

Electrical System

Ignition system, generator, battery type/capacity, headlight type, bulb specs, indicator lights.

Specified Fuses

List of main, headlight, ignition, auxiliary DC, 4WD, signaling, and odometer fuses with amperage.

Conversion Table

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