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Yamaha KODIAK Ultramatic User Manual

Yamaha KODIAK Ultramatic
185 pages
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5VH-F8199-10LIT-11626-16-35
READ THIS MANUAL CAREFULLY!
It contains important safety information.
This ATV should not be ridden by anyone under 16 years of age.
WARNING
YFM400AR
OWNER’S MANUAL
PRINTED IN USA
2002.06-2.6×1 CR
(E)
PRINTED ON RECYCLED PAPER
YAMAHA MOTOR CO., LTD.
EBU00438
LOCATE AND READ OWNER’S MANUAL. FOLLOW ALL INSTRUCTIONS AND WARNINGS.
(For replacement manual, call 1-800-532-1558)
WARNING
ALWAYS:
use proper riding techniques to avoid
vehicle overturns on hills and rough
terrain and in turns.
avoid paved surfaces-pavement may
seriously affect handling and control.
Improper ATV use can result in SEVERE INJURY or DEATH.
NEVER
operate:
without proper training or instruction.
at speeds too fast for your skills or the
conditions.
on public roads-a collision can occur with
another vehicle.
with a passenger-passengers affect
balance and steering and increase risk
of losing control.
ALWAYS USE
AN APPROVED
HELMET AND
PROTECTIVE GEAR
NEVER USE
ON PUBLIC
ROADS
NEVER CARRY
PASSENGERS
NEVER USE
WITH DRUGS
OR ALCOHOL
B
E
E
R
B
EE
R

Table of Contents

Questions and Answers:

Yamaha KODIAK Ultramatic Specifications

General IconGeneral
BrandYamaha
ModelKODIAK Ultramatic
CategoryOffroad Vehicle
LanguageEnglish

Summary

INTRODUCTION

AN IMPORTANT SAFETY MESSAGE

Key safety warnings and advice for operating the ATV.

IMPORTANT MANUAL INFORMATION

MANUAL NOTATION EXPLANATIONS

Explanation of warning, caution, and note notations used in the manual.

IMPORTANT NOTICE

OFF-ROAD USE AND COMPLIANCE

Statement on the ATV's design for off-road use and noise regulation compliance.

LOCATION OF WARNING AND SPECIFICATION LABELS

WARNING AND SPECIFICATION LABEL DETAILS

Details and explanations of various warning and specification labels on the ATV.

SAFETY INFORMATION

GENERAL RIDING SAFETY GUIDELINES

Essential principles for safe ATV operation and familiarization with the machine.

RIDING WITH CARE AND JUDGEMENT

Emphasizes training, practice, and responsible ATV operation for safety.

OPERATING HAZARDS AND PRECAUTIONS

Covers alcohol/drugs, pre-checks, speed, loading, stunts, mods, and exhaust safety.

TERRAIN AND ENVIRONMENTAL SAFETY

Guidance on riding on varied terrain, hills, and through water safely.

DESCRIPTION AND MACHINE IDENTIFICATION

KEY AND VEHICLE IDENTIFICATION NUMBERS

Locating and recording important identification numbers for the ATV.

MAJOR COMPONENT LOCATIONS

Illustrates and labels key parts of the ATV for easy identification.

CONTROL FUNCTIONS

MAIN SWITCH AND INDICATOR LIGHTS

Explanation of the main switch positions and indicator/warning lights.

HANDLEBAR CONTROLS AND GAUGES

Details on speedometer, fuel gauge, handlebar switches, and throttle lever.

BRAKE AND DRIVE SELECT LEVERS

Operation of front/rear brakes, drive select, and recoil starter.

FUEL SYSTEM COMPONENTS

Information on the fuel tank cap, fuel cock, and starter (choke).

PRE-OPERATION CHECKS

BRAKE SYSTEM INSPECTION

Procedures for checking brake levers, pedal, fluid level, and overall operation.

FLUID LEVELS AND TIRE CHECKS

Checking fuel, engine oil, coolant levels, and tire pressure/wear.

OPERATION

STARTING AND WARMING UP THE ENGINE

Step-by-step guide for starting cold and warm engines and warming up.

DRIVE SELECT LEVER AND ENGINE BREAK-IN

Procedures for shifting gears and the crucial engine break-in period.

PARKING AND ACCESSORIES

Guidelines for parking the ATV and safely using accessories and loads.

RIDING YOUR ATV

TURNING AND CLIMBING TECHNIQUES

Proper methods for turning and climbing hills to maintain control.

DESCENDING HILLS AND CROSSING TERRAIN

Safe practices for riding downhill, crossing slopes, water, and rough terrain.

PERIODIC MAINTENANCE AND ADJUSTMENT

MAINTENANCE AND LUBRICATION SCHEDULE

Recommended intervals for inspection, lubrication, and part checks.

ENGINE AND FLUID MAINTENANCE

Procedures for engine oil, filter, final gear oil, coolant, and spark plug service.

BRAKE AND CABLE MAINTENANCE

Inspecting brake pads/shoes, fluid, cables, and making adjustments.

ELECTRICAL SYSTEM MAINTENANCE

Battery care, fuse replacement, and lighting system maintenance.

TROUBLESHOOTING

STARTING AND ENGINE PERFORMANCE ISSUES

Troubleshooting steps for common starting and performance problems.

ENGINE OVERHEATING DIAGNOSIS

Steps to diagnose and address engine overheating issues.

CLEANING AND STORAGE

PROPER MACHINE CLEANING

Detailed instructions for washing and drying the ATV.

LONG-TERM STORAGE GUIDELINES

Preventive measures for storing the ATV for extended periods.

SPECIFICATIONS

VEHICLE AND ENGINE SPECIFICATIONS

Technical data including dimensions, engine type, displacement, and transmission.

FLUIDS, TIRES, AND ELECTRICAL SPECIFICATIONS

Details on recommended fluids, tire sizes, and electrical components.

NOISE REGULATION

TAMPERING WITH NOISE CONTROL SYSTEMS

Legal prohibitions against modifying noise control systems on vehicles.

MAINTENANCE RECORD

MAINTENANCE LOG TEMPLATE

A template to record service dates, dealer information, and remarks.

ATV LIMITED WARRANTY

WARRANTY TERMS AND CONDITIONS

Information on the ATV's limited warranty coverage and customer responsibilities.

YAMAHA EXTENDED SERVICE (Y.E.S.)

BENEFITS OF EXTENDED SERVICE PLAN

Details on the advantages and coverage of the Yamaha Extended Service plan.

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