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Yamaha KODIAK 400 User Manual

Yamaha KODIAK 400
193 pages
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1P1-F8199-10LIT-11626-18-36
READ THIS MANUAL CAREFULLY!
It contains important safety information.
This ATV should not be ridden by anyone under 16 years of age.
WARNING
YFM400FAT
OWNER’S MANUAL
PRINTED IN USA
2004.06-3.9×1 CR
(E)
YAMAHA MOTOR CO., LTD.
EBU00438
LOCATE AND READ OWNER’S MANUAL. FOLLOW ALL INSTRUCTIONS AND WARNINGS.
(For replacement manual, call 1-800-532-1558)
WARNING
ALWAYS
:
use proper riding techniques to avoid
vehicle overturns on hills and rough
terrain and in turns.
avoid paved surfaces-pavement may
seriously affect handling and control.
Improper ATV use can result in SEVERE INJURY or DEATH.
NEVER
operate:
without proper training or instruction.
at speeds too fast for your skills or the
conditions.
on public roads-a collision can occur with
another vehicle.
with a passenger-passengers affect
balance and steering and increase risk
of losing control.
ALWAYS USE
AN APPROVED
HELMET AND
PROTECTIVE GEAR
NEVER USE
ON PUBLIC
ROADS
NEVER CARRY
PASSENGERS
NEVER USE
WITH DRUGS
OR ALCOHOL
B
E
E
R
B
EE
R

Table of Contents

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Yamaha KODIAK 400 Specifications

General IconGeneral
BrandYamaha
ModelKODIAK 400
CategoryOffroad Vehicle
LanguageEnglish

Summary

Introduction to Yamaha ATV

Important Manual Information and Notations

Safety Alert Symbol

Explains the symbol indicating potential hazards to the rider.

Understanding WARNING Statements

Defines WARNING notation, indicating severe injury or death risk if instructions are not followed.

Understanding CAUTION Statements

Defines CAUTION notation, indicating precautions to avoid machine damage.

Understanding NOTE Statements

Defines NOTE notation, providing key information for clarity or ease of procedures.

Important Notice on ATV Usage

Location of Warning and Specification Labels

Comprehensive Safety Information

General ATV Hazards and Precautions

General statement on ATV hazards and the need for precautions.

Age and Rider Restrictions

Guidance on age restrictions for operating the ATV safely.

Protective Apparel Guidelines

Details on essential protective gear for ATV riding.

Alcohol and Drug Use Prohibition

Warning against operating the ATV under the influence of alcohol or drugs.

Machine Identification and Components

Identification Number Records

Section to record key identification numbers for parts ordering or theft reference.

Vehicle Identification Number (VIN)

Explains where the VIN is stamped and its purpose for identification.

Model Label Information

Information on the location and purpose of the model identification label.

Control Functions and Operation

Main Switch Operation

Explains the operation of the ATV's main power switch.

Indicator and Warning Lights

Description of dashboard indicator and warning lights.

Speedometer and Odometer

Function of the speedometer and trip odometer for monitoring speed and distance.

Fuel Gauge Usage

How to read the fuel gauge and refuel the ATV.

Handlebar Controls

Details on the various switches and controls located on the handlebars.

Throttle Lever Operation

Operation and pre-ride check of the throttle lever.

Speed Limiter Adjustment

Explanation of the speed limiter and its adjustment.

Brake Lever and Pedal Operation

Location and operation of the front brake lever, rear brake pedal, and lever.

Drive Select Lever

How to shift between drive positions (forward, neutral, reverse, park).

Fuel Cock Operation

Operation of the fuel cock in its three positions (OFF, ON, RES).

Starter (Choke) Control

Operation of the choke for starting a cold engine.

Seat Removal and Installation

Procedure for removing and installing the ATV seat.

Cargo Carrying Limits

Maximum load limits for front carrier, rear carrier, and storage.

Shock Absorber Adjustment

How to adjust the spring preload for riding conditions.

Auxiliary DC Jack Usage

Usage guidelines and limitations for the auxiliary DC power jack.

Pre-Operation Checks for Safe Riding

Brake System Checks

Checks for brake operation, free play, fluid level, and leakage.

Fuel and Fluid Level Checks

Procedures for checking fuel, engine oil, and coolant levels.

Tire and Wheel Inspection

Checking tire pressure, wear, and damage.

Chassis Fastener Checks

Checking the tightness of chassis fittings and fasteners.

ATV Operation Procedures

Starting a Cold Engine

Step-by-step guide for starting the engine when cold.

Engine Break-in Procedure

Guidelines for breaking in the engine during the initial operating hours.

Parking Procedures

Steps for properly parking the ATV, including on slopes.

Loading and Accessories

How accessories affect handling and riding, including weight limits.

Riding Your ATV Safely

Safe Riding Fundamentals

Emphasizes training, skill development, and cautious operation.

Terrain and Surface Awareness

Warning against riding on paved surfaces and importance of terrain awareness.

Turning Techniques

Techniques for proper and safe turning on various terrains.

Hill Climbing and Descending

Techniques and precautions for climbing and descending hills safely.

Water and Rough Terrain Navigation

Procedures for safely crossing water and navigating rough terrain.

Sliding and Skidding Control

How to manage and control sliding and skidding on loose surfaces.

Riding Scenario Troubleshooting

Troubleshooting common riding issues like failing to turn or tip-overs.

Periodic Maintenance and Adjustment Guide

Maintenance Schedule Overview

Schedule and routine checks for regular maintenance tasks.

Engine Oil and Filter Service

Procedures for checking and changing engine oil and filter.

Gear Oil Checks and Changes

Steps for checking and changing final gear and differential oil.

Cooling System Maintenance

How to check and maintain the coolant level.

Spark Plug Service

How to inspect, clean, and gap the spark plug.

Air Filter Cleaning

Procedure for cleaning and oiling the air filter element.

Brake System Maintenance

Inspection of brake pads and adjustment of levers/pedals.

Battery Service and Fuse Replacement

Information on battery maintenance and replacing fuses.

Lighting System Service

Instructions for replacing headlight and tail/brake bulbs.

Cleaning and Storage Procedures

ATV Cleaning Procedures

Detailed steps for washing and cleaning the ATV.

Long-Term Storage Preparation

Preventive measures for long-term storage of the ATV.

ATV Specifications and Details

Dimensions and Weight

Physical measurements including length, width, height, and basic weight.

Engine and Transmission Details

Details about the engine type, displacement, and transmission system.

Fluid Capacities and Types

Specifications for engine oil, gear oils, coolant, and fuel.

Electrical System Specifications

Information on ignition system, generator, battery, bulbs, and fuses.

Noise Regulation Compliance

Maintenance Record Log

ATV Limited Warranty Information

Yamaha Extended Service (Y.E.S.)

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