EasyManua.ls Logo

Yamaha KODIAK 450 User Manual

Yamaha KODIAK 450
190 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
5ND-F8199-11LIT-11626-17-25
READ THIS MANUAL CAREFULLY!
It contains important safety information.
This ATV should not be ridden by anyone under 16 years of age.
WARNING
YFM450FAS
OWNER’S MANUAL
PRINTED IN USA
2003.05-2.6×1 CR
(E)
PRINTED ON RECYCLED PAPER
YAMAHA MOTOR CO., LTD.
EBU00438
LOCATE AND READ OWNER’S MANUAL. FOLLOW ALL INSTRUCTIONS AND WARNINGS.
(For replacement manual, call 1-800-532-1558)
WARNING
ALWAYS
:
use proper riding techniques to avoid
vehicle overturns on hills and rough
terrain and in turns.
avoid paved surfaces-pavement may
seriously affect handling and control.
Improper ATV use can result in SEVERE INJURY or DEATH.
NEVER
operate:
without proper training or instruction.
at speeds too fast for your skills or the
conditions.
on public roads-a collision can occur with
another vehicle.
with a passenger-passengers affect
balance and steering and increase risk
of losing control.
ALWAYS USE
AN APPROVED
HELMET AND
PROTECTIVE GEAR
NEVER USE
ON PUBLIC
ROADS
NEVER CARRY
PASSENGERS
NEVER USE
WITH DRUGS
OR ALCOHOL
B
E
E
R
B
EE
R

Table of Contents

Question and Answer IconNeed help?

Do you have a question about the Yamaha KODIAK 450 and is the answer not in the manual?

Yamaha KODIAK 450 Specifications

General IconGeneral
BrandYamaha
ModelKODIAK 450
CategoryOffroad Vehicle
LanguageEnglish

Summary

INTRODUCTION

AN IMPORTANT SAFETY MESSAGE

Key safety advice for operating the ATV, emphasizing reading the manual and paying attention to labels.

IMPORTANT MANUAL INFORMATION

WARNING NOTATION

Indicates a potential hazard that could result in severe injury or death to the operator or bystanders.

IMPORTANT NOTICE

LOCATION OF THE WARNING AND SPECIFICATION LABELS

SAFETY INFORMATION

DESCRIPTION AND MACHINE IDENTIFICATION

CONTROL FUNCTIONS

Indicator and warning lights

Fuel gauge

Speedometer unit

Handlebar switches

On-command four-wheel drive and differential gear lock switches

Throttle lever

Front brake lever

Brake pedal and rear brake lever

Drive select lever

Fuel cock

Front shock absorber adjustment

Rear shock absorber adjustment

PRE-OPERATION CHECKS

FRONT BRAKE

Check operation, fluid level, and leakage. Fill with DOT 4 fluid if necessary.

REAR BRAKE

Check operation, fluid level, and leakage. Fill with DOT 4 fluid if necessary.

COOLANT RESERVOIR

Check coolant level and fill with coolant if necessary.

THROTTLE

Check for proper throttle cable operation and free play.

WHEELS AND TIRES

Check tire pressure, wear, and damage.

Front and rear brakes

BRAKE LEVERS AND BRAKE PEDAL

Check for free play, operation, and smooth movement of levers and pedal.

BRAKE FLUID LEVEL

Check brake fluid level and replenish as necessary.

BRAKE FLUID LEAKAGE

Check for leaks in brake fluid lines and reservoirs.

BRAKE OPERATION

Test brakes at slow speed to ensure proper performance.

Fuel

Engine oil

Final gear oil

Differential gear oil

Coolant

Tires

How to measure tire pressure

OPERATION

STARTING A COLD ENGINE

Step-by-step procedure for starting the engine in cold weather conditions.

POTENTIAL HAZARD: OPERATING ATV WITHOUT BEING FAMILIAR WITH ALL CONTROLS

Warning about the risks of operating the ATV without understanding its controls.

POTENTIAL HAZARD: FREEZING CONTROL CABLES IN COLD WEATHER

Warning about the risk of unable to control the ATV due to frozen control cables.

STARTING A WARM ENGINE

Procedure for starting the engine when it is already warm, referring to cold start section.

Drive select lever operation and reverse driving

Engine break-in

Parking on a slope

Accessories and loading

LOADING

Guidelines for carrying cargo and towing trailers, including weight limits.

Riding Your ATV

RIDE WITH CARE AND GOOD JUDGEMENT

GET TRAINING IF YOU ARE INEXPERIENCED

Encourages training for new operators and familiarization with the ATV at slow speeds.

NOT RECOMMENDED FOR CHILDREN UNDER 16 YEARS OF AGE

THIS ATV IS DESIGNED TO CARRY OPERATOR AND CARGO ONLY – PASSENGERS PROHIBITED

Apparel

OPERATING THIS ATV WITHOUT WEARING AN APPROVED MOTORCYCLE HELMET, EYE PROTECTION AND PROTECTIVE CLOTHING

Emphasizes wearing proper safety gear like helmets, eye protection, gloves, and protective clothing.

DO NOT OPERATE AFTER CONSUMING ALCOHOL OR DRUGS

Pre-operation checks

POTENTIAL HAZARD: FAILURE TO INSPECT THE ATV BEFORE OPERATING

Highlights the risk of accidents or damage from not performing pre-operation checks.

POTENTIAL HAZARD: OPERATING THIS ATV WITH IMPROPER TIRES, OR WITH IMPROPER OR UNEVEN TIRE PRESSURE

Warns about the loss of control and increased accident risk from improper tires or tire pressure.

During operation

ALWAYS KEEP YOUR FEET ON THE FOOTBOARDS DURING OPERATION

Advises keeping feet on footboards to avoid contact with rear wheels and maintain control.

AVOID WHEELIES AND JUMPING

BE CAREFUL WHERE YOU RIDE

OPERATING THIS ATV ON PAVED SURFACES

Warns that riding on paved surfaces can cause loss of control as ATVs are designed for off-road use.

OPERATING THIS ATV ON PUBLIC STREETS, ROADS OR HIGHWAYS

States that riding on public roads is illegal and can result in collisions with other vehicles.

Know the terrain where you ride

FAILURE TO USE EXTRA CARE WHEN OPERATING THIS ATV ON UNFAMILIAR TERRAIN

Emphasizes caution on unfamiliar terrain to avoid accidents from hidden hazards like rocks or bumps.

FAILURE TO USE EXTRA CARE WHEN OPERATING ON EXCESSIVELY ROUGH, SLIPPERY OR LOOSE TERRAIN

Advises caution on rough, slippery, or loose terrain to maintain traction and control.

TURNING YOUR ATV

TURNING IMPROPERLY

Explains the risks of improper turning and the need for practice at low speeds.

CLIMBING UPHILL

OPERATING ON EXCESSIVELY STEEP HILLS

Warns about the increased risk of overturns on steep hills and advises practicing on smaller inclines.

CLIMBING HILLS IMPROPERLY

Details risks of climbing hills improperly, including loss of control and overturns.

STALLING, ROLLING BACKWARDS OR IMPROPERLY DISMOUNTING WHILE CLIMBING A HILL

Provides procedures for handling stalls or rolling backwards on hills to prevent overturns.

RIDING DOWNHILL

GOING DOWN A HILL IMPROPERLY

Outlines risks of going downhill improperly, including loss of control and overturns.

CROSSING A SLOPE

IMPROPERLY CROSSING HILLS OR TURNING ON HILLS

Risks of improper hill crossing or turning, potentially leading to loss of control or overturns.

CROSSING THROUGH SHALLOW WATER

OPERATING THIS ATV THROUGH DEEP OR FAST FLOWING WATER

Warns against operating in deep or fast water due to floatation and loss of control risks.

RIDING OVER ROUGH TERRAIN

IMPROPERLY OPERATING OVER OBSTACLES

Details risks of operating over obstacles, including loss of control and overturns.

SLIDING AND SKIDDING

SKIDDING OR SLIDING IMPROPERLY

Advises practicing controlled sliding and caution on slippery surfaces to avoid loss of control.

WHAT TO DO IF ...

PERIODIC MAINTENANCE AND ADJUSTMENT

POTENTIAL HAZARD: SERVICING AN ENGINE WHILE IT IS RUNNING

Warning about the dangers of moving parts and electrical components when the engine is running.

PERIODIC MAINTENANCE/LUBRICATION

ENGINE OIL

Replace engine oil, warming the engine before draining.

Panel removal and installation

Engine oil and oil filter cartridge

TO CHANGE THE ENGINE OIL (WITH OR WITHOUT OIL FILTER CARTRIDGE REPLACEMENT)

Detailed procedure for changing the engine oil and replacing the oil filter.

Final gear oil measurement

Final gear oil replacement

Differential gear oil measurement

Differential gear oil replacement

Cooling system

Changing the coolant

Spark plug inspection

Air filter element cleaning

Carburetor adjustment

Valve clearance adjustment

Throttle lever adjustment

Front brake pad check

Rear brake pad check

Inspecting the brake fluid level

Front brake lever free play

Rear brake lever adjustment

Brake pedal position adjustment

Cable inspection and lubrication

Brake lever and brake pedal lubrication

Wheel removal

Wheel installation

Battery

Battery maintenance

Fuse replacement

Replacing a headlight bulb

Troubleshooting

Troubleshooting charts

STARTING PROBLEMS OR POOR ENGINE PERFORMANCE

Diagnostic charts for starting issues and poor engine performance.

Engine overheating

CLEANING AND STORAGE

B. STORAGE

SPECIFICATIONS

FUEL

Recommended fuel type, tank capacity, and reserve amount.

NOISE REGULATION

MAINTENANCE RECORD

ATV LIMITED WARRANTY

YAMAHA EXTENDED SERVICE (Y.E.S.)

Related product manuals